├── .gitignore
├── CAD
├── Belay_Alpha1_2024-10-04_Parasolid.7z
└── Belay_Alpha1_2024-10-04_STEP.7z
├── Images
├── 5mm_and_6mm_collets.png
├── belay_demo_1.30_0.70.gif
└── render.png
├── Kalico
├── kalico_config
│ ├── LICENSE.txt
│ ├── extruder_stepper
│ │ └── belay_extruder_stepper.cfg
│ └── trad_rack
│ │ └── belay_trad_rack.cfg
└── klippy_module
│ ├── COPYING
│ ├── belay.py
│ └── install.sh
├── Klipper_Stuff
├── README.md
└── klippy_module
│ ├── COPYING
│ └── belay.py
├── LICENSE.md
├── Print_Settings_and_File_Key.txt
├── README.md
├── STLs
├── README.md
├── [a]_slider_(5mm_collet)_x1_rev2.STL
├── [a]_slider_(6mm_collet)_x1_rev2.STL
├── [a]_slider_(ecas04)_x1_rev1.STL
├── cover_x1_rev2.STL
├── sensor_housing_(5mm_collet)_x1_rev2.STL
├── sensor_housing_(6mm_collet)_x1_rev2.STL
└── sensor_housing_(ecas04)_x1_rev1.STL
├── docs
├── Quick_Start.md
├── README.md
├── images
│ ├── add_cover.png
│ ├── add_entry_clip.png
│ ├── add_entry_collet.png
│ ├── add_entry_tube.png
│ ├── add_exit_collet.png
│ ├── add_exit_tube_and_clip.png
│ ├── add_microswitch.png
│ ├── add_slider.png
│ ├── pull_entry_tube.png
│ ├── wire_crimp_example.jpg
│ ├── wiring_example.jpg
│ └── wiring_example_2.jpg
└── kalico
│ ├── Config_Reference.md
│ ├── G-Codes.md
│ └── Status_Reference.md
└── eDrawings
└── Belay Alpha 2023-12-14.EASM
/.gitignore:
--------------------------------------------------------------------------------
1 | .DS_Store
2 | *backups*
3 |
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/CAD/Belay_Alpha1_2024-10-04_Parasolid.7z:
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/Images/5mm_and_6mm_collets.png:
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/Images/belay_demo_1.30_0.70.gif:
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/Kalico/kalico_config/LICENSE.txt:
--------------------------------------------------------------------------------
1 | MIT License
2 |
3 | Copyright (c) 2023 ANNEX Engineering
4 |
5 | Permission is hereby granted, free of charge, to any person obtaining a copy
6 | of this software and associated documentation files (the "Software"), to deal
7 | in the Software without restriction, including without limitation the rights
8 | to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
9 | copies of the Software, and to permit persons to whom the Software is
10 | furnished to do so, subject to the following conditions:
11 |
12 | The above copyright notice and this permission notice shall be included in all
13 | copies or substantial portions of the Software.
14 |
15 | THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
16 | IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
17 | FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
18 | AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
19 | LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
20 | OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
21 | SOFTWARE.
22 |
--------------------------------------------------------------------------------
/Kalico/kalico_config/extruder_stepper/belay_extruder_stepper.cfg:
--------------------------------------------------------------------------------
1 | [belay my_belay]
2 | extruder_type: extruder_stepper
3 | extruder_stepper_name: my_extruder_stepper
4 | sensor_pin: ^PA0
5 | multiplier_high: 1.05
6 | multiplier_low: 0.95
7 | debug_level: 1
8 |
9 | [extruder_stepper my_extruder_stepper]
10 | extruder: extruder
11 | #step_pin:
12 | #dir_pin:
13 | #enable_pin:
14 | #microsteps:
15 | #rotation_distance:
16 | # The above commented-out parameters must be set. These should match
17 | # what you would use in the [extruder] section if you used this
18 | # extruder as your primary extruder. Other parameters such as
19 | # full_steps_per_rotation or gear_ratio may also be useful or
20 | # needed.
21 | #
22 | # See the "stepper" section in Kalico's Configuration Reference for
23 | # details on these parameters:
24 | # https://docs.kalico.gg/Config_Reference.html#stepper
25 | #
26 | # In addition, you may want to add a
27 | # [tmc2209 extruder_stepper my_extruder_stepper] section or similar:
28 | # https://docs.kalico.gg/TMC_Drivers.html
--------------------------------------------------------------------------------
/Kalico/kalico_config/trad_rack/belay_trad_rack.cfg:
--------------------------------------------------------------------------------
1 | [belay my_belay]
2 | extruder_type: trad_rack
3 | sensor_pin: ^PA0
4 | multiplier_high: 1.05
5 | multiplier_low: 0.95
6 | debug_level: 1
7 |
8 | # Make sure sync_to_extruder is set to True in the [trad_rack] section
--------------------------------------------------------------------------------
/Kalico/klippy_module/COPYING:
--------------------------------------------------------------------------------
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--------------------------------------------------------------------------------
/Kalico/klippy_module/belay.py:
--------------------------------------------------------------------------------
1 | # Belay extruder-syncing sensor support
2 | #
3 | # Copyright (C) 2023-2024 Ryan Ghosh
4 | #
5 | # This file may be distributed under the terms of the GNU GPLv3 license.
6 | DIRECTION_UPDATE_INTERVAL = 0.1
7 | POSITION_TIME_DIFF = 0.3
8 |
9 |
10 | class Belay:
11 | def __init__(self, config):
12 | self.printer = config.get_printer()
13 | self.reactor = self.printer.get_reactor()
14 |
15 | # initial type-specific setup
16 | type_options = ["trad_rack", "extruder_stepper"]
17 | self.type = config.getchoice(
18 | "extruder_type", {t: t for t in type_options}
19 | )
20 | if self.type == "trad_rack":
21 | enable_events = ["trad_rack:synced_to_extruder"]
22 | disable_events = ["trad_rack:unsyncing_from_extruder"]
23 | self.enable_initial = False
24 | elif self.type == "extruder_stepper":
25 | self.extruder_stepper_name = config.get("extruder_stepper_name")
26 | enable_events = []
27 | disable_events = []
28 | self.enable_initial = True
29 |
30 | # register event handlers
31 | self.printer.register_event_handler(
32 | "klippy:connect", self.handle_connect
33 | )
34 | self.printer.register_event_handler("klippy:ready", self.handle_ready)
35 | for event in enable_events:
36 | self.printer.register_event_handler(event, self.handle_enable)
37 | for event in disable_events:
38 | self.printer.register_event_handler(event, self.handle_disable)
39 |
40 | # register button
41 | sensor_pin = config.get("sensor_pin")
42 | buttons = self.printer.load_object(config, "buttons")
43 | buttons.register_buttons([sensor_pin], self.sensor_callback)
44 |
45 | # read other values
46 | self.multiplier_high = config.getfloat(
47 | "multiplier_high", default=1.05, minval=1.0
48 | )
49 | self.multiplier_low = config.getfloat(
50 | "multiplier_low", default=0.95, minval=0.0, maxval=1.0
51 | )
52 | self.debug_level = config.getint(
53 | "debug_level", default=0.0, minval=0.0, maxval=2.0
54 | )
55 |
56 | # other variables
57 | self.name = config.get_name().split()[1]
58 | self.enabled = False
59 | self.last_state = False
60 | self.last_direction = True
61 | self.set_multiplier = None
62 | self.enable_conditions = [lambda: not self.enabled]
63 | self.disable_conditions = [lambda: self.enabled]
64 | self.gcode = self.printer.lookup_object("gcode")
65 | self.toolhead = None
66 | self.update_direction_timer = self.reactor.register_timer(
67 | self.update_direction
68 | )
69 |
70 | # register commands
71 | self.gcode.register_mux_command(
72 | "QUERY_BELAY",
73 | "BELAY",
74 | self.name,
75 | self.cmd_QUERY_BELAY,
76 | desc=self.cmd_QUERY_BELAY_help,
77 | )
78 | self.gcode.register_mux_command(
79 | "BELAY_SET_MULTIPLIER",
80 | "BELAY",
81 | self.name,
82 | self.cmd_BELAY_SET_MULTIPLIER,
83 | desc=self.cmd_BELAY_SET_MULTIPLIER_help,
84 | )
85 |
86 | # register extruder_stepper-only commands
87 | if self.type == "extruder_stepper":
88 | self.gcode.register_mux_command(
89 | "BELAY_SET_STEPPER",
90 | "BELAY",
91 | self.name,
92 | self.cmd_BELAY_SET_STEPPER,
93 | desc=self.cmd_BELAY_SET_STEPPER_help,
94 | )
95 |
96 | def handle_connect(self):
97 | self.toolhead = self.printer.lookup_object("toolhead")
98 |
99 | # finish type-specific setup
100 | if self.type == "trad_rack":
101 | trad_rack = self.printer.lookup_object("trad_rack")
102 | self.set_multiplier = trad_rack.set_fil_driver_multiplier
103 | self.enable_conditions.append(trad_rack.is_fil_driver_synced)
104 | self.disable_conditions.append(trad_rack.is_fil_driver_synced)
105 | elif self.type == "extruder_stepper":
106 | self._set_extruder_stepper(self.extruder_stepper_name)
107 |
108 | def _set_extruder_stepper(self, extruder_stepper_name):
109 | printer_extruder_stepper = self.printer.lookup_object(
110 | "extruder_stepper {}".format(extruder_stepper_name)
111 | )
112 | stepper = printer_extruder_stepper.extruder_stepper.stepper
113 | base_rotation_dist = stepper.get_rotation_distance()[0]
114 | self.set_multiplier = lambda m: stepper.set_rotation_distance(
115 | base_rotation_dist / m
116 | )
117 |
118 | def handle_ready(self):
119 | if self.enable_initial:
120 | self.handle_enable()
121 |
122 | def handle_enable(self):
123 | for condition in self.enable_conditions:
124 | if not condition():
125 | return
126 | self.enabled = True
127 | self.reactor.update_timer(self.update_direction_timer, self.reactor.NOW)
128 | self.update_multiplier()
129 |
130 | def handle_disable(self):
131 | for condition in self.disable_conditions:
132 | if not condition():
133 | return
134 | self.reset_multiplier()
135 | self.reactor.update_timer(
136 | self.update_direction_timer, self.reactor.NEVER
137 | )
138 | self.enabled = False
139 |
140 | def sensor_callback(self, eventtime, state):
141 | self.last_state = state
142 | if self.enabled:
143 | self.update_multiplier()
144 |
145 | def update_multiplier(self, print_msg=True):
146 | if self.last_state == self.last_direction:
147 | # compressed/forward or expanded/backward
148 | multiplier = self.multiplier_high
149 | else:
150 | # compressed/backward or expanded/forward
151 | multiplier = self.multiplier_low
152 | self.set_multiplier(multiplier)
153 | if (print_msg and self.debug_level >= 1) or self.debug_level >= 2:
154 | self.gcode.respond_info(
155 | "Set secondary extruder multiplier: %f" % multiplier
156 | )
157 |
158 | def reset_multiplier(self):
159 | self.set_multiplier(1.0)
160 | if self.debug_level >= 1:
161 | self.gcode.respond_info("Reset secondary extruder multiplier")
162 |
163 | def update_direction(self, eventtime):
164 | mcu = self.printer.lookup_object("mcu")
165 | print_time = mcu.estimated_print_time(eventtime)
166 | extruder = self.toolhead.get_extruder()
167 | curr_pos = extruder.find_past_position(print_time)
168 | past_pos = extruder.find_past_position(
169 | max(0.0, print_time - POSITION_TIME_DIFF)
170 | )
171 | prev_direction = self.last_direction
172 | self.last_direction = curr_pos >= past_pos
173 | if self.last_direction != prev_direction:
174 | if self.debug_level >= 2:
175 | self.gcode.respond_info(
176 | "New Belay sensor direction: %s" % self.last_direction
177 | )
178 | self.update_multiplier(False)
179 | return eventtime + DIRECTION_UPDATE_INTERVAL
180 |
181 | cmd_QUERY_BELAY_help = "Report Belay sensor state"
182 |
183 | def cmd_QUERY_BELAY(self, gcmd):
184 | if self.last_state:
185 | state_info = "compressed"
186 | else:
187 | state_info = "expanded"
188 | self.gcode.respond_info("belay {}: {}".format(self.name, state_info))
189 |
190 | cmd_BELAY_SET_MULTIPLIER_help = (
191 | "Sets multiplier_high and/or multiplier_low. Does not persist across"
192 | " restarts."
193 | )
194 |
195 | def cmd_BELAY_SET_MULTIPLIER(self, gcmd):
196 | self.multiplier_high = gcmd.get_float(
197 | "HIGH", self.multiplier_high, minval=1.0
198 | )
199 | self.multiplier_low = gcmd.get_float(
200 | "LOW", self.multiplier_low, minval=0.0, maxval=1.0
201 | )
202 |
203 | cmd_BELAY_SET_STEPPER_help = (
204 | "Select the extruder_stepper object to be controlled by the Belay"
205 | )
206 |
207 | def cmd_BELAY_SET_STEPPER(self, gcmd):
208 | self.handle_disable()
209 | self._set_extruder_stepper(gcmd.get("STEPPER"))
210 | self.handle_enable()
211 |
212 | def get_status(self, eventtime):
213 | return {"last_state": self.last_state, "enabled": self.enabled}
214 |
215 |
216 | def load_config_prefix(config):
217 | return Belay(config)
218 |
--------------------------------------------------------------------------------
/Kalico/klippy_module/install.sh:
--------------------------------------------------------------------------------
1 | #!/bin/bash
2 |
3 | set -e
4 |
5 | branch=${1:-main}
6 | module_dir=Kalico/klippy_module
7 | script_dir=$( cd -- "$( dirname -- "${BASH_SOURCE[0]}" )" &> /dev/null && pwd )
8 | repo_source=https://github.com/Annex-Engineering/Belay.git
9 | repo_dir=belay_klippy_module
10 |
11 | if [[ "$script_dir" == *$module_dir ]]; then
12 | cd $script_dir
13 | git checkout $branch
14 | git pull
15 | else
16 | cd ~
17 | git clone --filter=blob:none --no-checkout $repo_source $repo_dir
18 | cd $repo_dir
19 | git sparse-checkout set --cone
20 | git checkout $branch
21 | git sparse-checkout set $module_dir
22 | cd $module_dir
23 | fi
24 |
25 | find * -name '*.py' -exec ln -sf $PWD/{} ~/klipper/klippy/extras/{} \;
26 |
--------------------------------------------------------------------------------
/Klipper_Stuff/README.md:
--------------------------------------------------------------------------------
1 | This folder is no longer in use; it is only being kept temporarily to
2 | avoid breaking existing installs of the belay klippy module.
3 | Please see the [Kalico folder](/Kalico/) instead.
4 |
--------------------------------------------------------------------------------
/Klipper_Stuff/klippy_module/COPYING:
--------------------------------------------------------------------------------
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2 | Version 3, 29 June 2007
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675 |
--------------------------------------------------------------------------------
/Klipper_Stuff/klippy_module/belay.py:
--------------------------------------------------------------------------------
1 | # Belay extruder-syncing sensor support
2 | #
3 | # Copyright (C) 2023-2024 Ryan Ghosh
4 | #
5 | # This file may be distributed under the terms of the GNU GPLv3 license.
6 | DIRECTION_UPDATE_INTERVAL = 0.1
7 | POSITION_TIME_DIFF = 0.3
8 |
9 |
10 | class Belay:
11 | WARNING_MSG = (
12 | "[belay]: belay.py has been moved to a different folder in"
13 | " the Belay repo. Please delete the ~/belay_klippy_module directory,"
14 | ' then redo the steps here under "Klippy module '
15 | ' installation" (including using curl to download the updated'
16 | " install script) to update your belay installation to use the new"
17 | " folder:"
18 | " https://github.com/Annex-Engineering/Belay/blob/main/docs/Quick_Start.md#klippy-module-installation"
19 | "\nThe old folder is being kept intact for now but will be deleted"
20 | " soon. After that happens, attempting to update belay through"
21 | " Moonraker may break the belay install."
22 | )
23 |
24 | def __init__(self, config):
25 | self.printer = config.get_printer()
26 | self.reactor = self.printer.get_reactor()
27 |
28 | # warning to use belay.py from the new folder instead
29 | pconfig = self.printer.lookup_object("configfile")
30 | pconfig.runtime_warning(self.WARNING_MSG)
31 |
32 | # initial type-specific setup
33 | type_options = ["trad_rack", "extruder_stepper"]
34 | self.type = config.getchoice(
35 | "extruder_type", {t: t for t in type_options}
36 | )
37 | if self.type == "trad_rack":
38 | enable_events = ["trad_rack:synced_to_extruder"]
39 | disable_events = ["trad_rack:unsyncing_from_extruder"]
40 | self.enable_initial = False
41 | elif self.type == "extruder_stepper":
42 | self.extruder_stepper_name = config.get("extruder_stepper_name")
43 | enable_events = []
44 | disable_events = []
45 | self.enable_initial = True
46 |
47 | # register event handlers
48 | self.printer.register_event_handler(
49 | "klippy:connect", self.handle_connect
50 | )
51 | self.printer.register_event_handler("klippy:ready", self.handle_ready)
52 | for event in enable_events:
53 | self.printer.register_event_handler(event, self.handle_enable)
54 | for event in disable_events:
55 | self.printer.register_event_handler(event, self.handle_disable)
56 |
57 | # register button
58 | sensor_pin = config.get("sensor_pin")
59 | buttons = self.printer.load_object(config, "buttons")
60 | buttons.register_buttons([sensor_pin], self.sensor_callback)
61 |
62 | # read other values
63 | self.multiplier_high = config.getfloat(
64 | "multiplier_high", default=1.05, minval=1.0
65 | )
66 | self.multiplier_low = config.getfloat(
67 | "multiplier_low", default=0.95, minval=0.0, maxval=1.0
68 | )
69 | self.debug_level = config.getint(
70 | "debug_level", default=0.0, minval=0.0, maxval=2.0
71 | )
72 |
73 | # other variables
74 | self.name = config.get_name().split()[1]
75 | self.enabled = False
76 | self.last_state = False
77 | self.last_direction = True
78 | self.set_multiplier = None
79 | self.enable_conditions = [lambda: not self.enabled]
80 | self.disable_conditions = [lambda: self.enabled]
81 | self.gcode = self.printer.lookup_object("gcode")
82 | self.toolhead = None
83 | self.update_direction_timer = self.reactor.register_timer(
84 | self.update_direction
85 | )
86 |
87 | # register commands
88 | self.gcode.register_mux_command(
89 | "QUERY_BELAY",
90 | "BELAY",
91 | self.name,
92 | self.cmd_QUERY_BELAY,
93 | desc=self.cmd_QUERY_BELAY_help,
94 | )
95 | self.gcode.register_mux_command(
96 | "BELAY_SET_MULTIPLIER",
97 | "BELAY",
98 | self.name,
99 | self.cmd_BELAY_SET_MULTIPLIER,
100 | desc=self.cmd_BELAY_SET_MULTIPLIER_help,
101 | )
102 |
103 | # register extruder_stepper-only commands
104 | if self.type == "extruder_stepper":
105 | self.gcode.register_mux_command(
106 | "BELAY_SET_STEPPER",
107 | "BELAY",
108 | self.name,
109 | self.cmd_BELAY_SET_STEPPER,
110 | desc=self.cmd_BELAY_SET_STEPPER_help,
111 | )
112 |
113 | def handle_connect(self):
114 | self.toolhead = self.printer.lookup_object("toolhead")
115 |
116 | # finish type-specific setup
117 | if self.type == "trad_rack":
118 | trad_rack = self.printer.lookup_object("trad_rack")
119 | self.set_multiplier = trad_rack.set_fil_driver_multiplier
120 | self.enable_conditions.append(trad_rack.is_fil_driver_synced)
121 | self.disable_conditions.append(trad_rack.is_fil_driver_synced)
122 | elif self.type == "extruder_stepper":
123 | self._set_extruder_stepper(self.extruder_stepper_name)
124 |
125 | def _set_extruder_stepper(self, extruder_stepper_name):
126 | printer_extruder_stepper = self.printer.lookup_object(
127 | "extruder_stepper {}".format(extruder_stepper_name)
128 | )
129 | stepper = printer_extruder_stepper.extruder_stepper.stepper
130 | base_rotation_dist = stepper.get_rotation_distance()[0]
131 | self.set_multiplier = lambda m: stepper.set_rotation_distance(
132 | base_rotation_dist / m
133 | )
134 |
135 | def handle_ready(self):
136 | if self.enable_initial:
137 | self.handle_enable()
138 |
139 | # warning to use belay.py from the new folder instead
140 | self.reactor.register_callback(
141 | lambda _: self.gcode.respond_info(self.WARNING_MSG),
142 | self.reactor.monotonic() + 1,
143 | )
144 |
145 | def handle_enable(self):
146 | for condition in self.enable_conditions:
147 | if not condition():
148 | return
149 | self.enabled = True
150 | self.reactor.update_timer(self.update_direction_timer, self.reactor.NOW)
151 | self.update_multiplier()
152 |
153 | def handle_disable(self):
154 | for condition in self.disable_conditions:
155 | if not condition():
156 | return
157 | self.reset_multiplier()
158 | self.reactor.update_timer(
159 | self.update_direction_timer, self.reactor.NEVER
160 | )
161 | self.enabled = False
162 |
163 | def sensor_callback(self, eventtime, state):
164 | self.last_state = state
165 | if self.enabled:
166 | self.update_multiplier()
167 |
168 | def update_multiplier(self, print_msg=True):
169 | if self.last_state == self.last_direction:
170 | # compressed/forward or expanded/backward
171 | multiplier = self.multiplier_high
172 | else:
173 | # compressed/backward or expanded/forward
174 | multiplier = self.multiplier_low
175 | self.set_multiplier(multiplier)
176 | if (print_msg and self.debug_level >= 1) or self.debug_level >= 2:
177 | self.gcode.respond_info(
178 | "Set secondary extruder multiplier: %f" % multiplier
179 | )
180 |
181 | def reset_multiplier(self):
182 | self.set_multiplier(1.0)
183 | if self.debug_level >= 1:
184 | self.gcode.respond_info("Reset secondary extruder multiplier")
185 |
186 | def update_direction(self, eventtime):
187 | mcu = self.printer.lookup_object("mcu")
188 | print_time = mcu.estimated_print_time(eventtime)
189 | extruder = self.toolhead.get_extruder()
190 | curr_pos = extruder.find_past_position(print_time)
191 | past_pos = extruder.find_past_position(
192 | max(0.0, print_time - POSITION_TIME_DIFF)
193 | )
194 | prev_direction = self.last_direction
195 | self.last_direction = curr_pos >= past_pos
196 | if self.last_direction != prev_direction:
197 | if self.debug_level >= 2:
198 | self.gcode.respond_info(
199 | "New Belay sensor direction: %s" % self.last_direction
200 | )
201 | self.update_multiplier(False)
202 | return eventtime + DIRECTION_UPDATE_INTERVAL
203 |
204 | cmd_QUERY_BELAY_help = "Report Belay sensor state"
205 |
206 | def cmd_QUERY_BELAY(self, gcmd):
207 | if self.last_state:
208 | state_info = "compressed"
209 | else:
210 | state_info = "expanded"
211 | self.gcode.respond_info("belay {}: {}".format(self.name, state_info))
212 |
213 | cmd_BELAY_SET_MULTIPLIER_help = (
214 | "Sets multiplier_high and/or multiplier_low. Does not persist across"
215 | " restarts."
216 | )
217 |
218 | def cmd_BELAY_SET_MULTIPLIER(self, gcmd):
219 | self.multiplier_high = gcmd.get_float(
220 | "HIGH", self.multiplier_high, minval=1.0
221 | )
222 | self.multiplier_low = gcmd.get_float(
223 | "LOW", self.multiplier_low, minval=0.0, maxval=1.0
224 | )
225 |
226 | cmd_BELAY_SET_STEPPER_help = (
227 | "Select the extruder_stepper object to be controlled by the Belay"
228 | )
229 |
230 | def cmd_BELAY_SET_STEPPER(self, gcmd):
231 | self.handle_disable()
232 | self._set_extruder_stepper(gcmd.get("STEPPER"))
233 | self.handle_enable()
234 |
235 | def get_status(self, eventtime):
236 | return {"last_state": self.last_state, "enabled": self.enabled}
237 |
238 |
239 | def load_config_prefix(config):
240 | return Belay(config)
241 |
--------------------------------------------------------------------------------
/LICENSE.md:
--------------------------------------------------------------------------------
1 | This work is licensed under CC BY-NC-SA 4.0. To view a copy of this
2 | license, visit http://creativecommons.org/licenses/by-nc-sa/4.0/
3 |
4 | This license applies to all files except for those in subfolders that
5 | contain their own license file. In such cases, the license file in the
6 | subfolder takes precendence for files within the subfolder.
7 |
--------------------------------------------------------------------------------
/Print_Settings_and_File_Key.txt:
--------------------------------------------------------------------------------
1 | Primary Color: nothing at start of file name
2 | Accent Color: [a]_ at start of file name
3 | Quantity Required: _x# near end of file name
4 | File Revision: _rev# at end of file name
5 |
6 | Do not use XY compensation, hole shrinking compensation, or any
7 | similar slicer setting that modifies the geometry to try to account
8 | for shrinkage. Elephant foot compensation (also known as XY first
9 | layer compensation) is okay.
10 |
11 | Nozzle Size: 0.5mm
12 | Recommended FDM Materials: ASA, Polymaker or 3DXTech Recommended
13 | Alternate Approved FDM Materials: PC, 3DXTech Recommended
14 | Layer Height: 0.20mm to 0.25mm
15 | Extrusion Width: Forced 0.5mm
16 | Infill Percentage: 40% minimum (at 0.8mm Width)
17 | Infill Type: Grid, Gyroid, Honeycomb, Triangle or Cubic
18 | Wall Count: 3 minimum (at 0.5mm Width)
19 | Solid Top/Bottom Layers: 4 minimum (at 0.5mm Height)
20 |
21 | Nozzle Size: 0.4mm
22 | Recommended FDM Materials: ASA, Polymaker or 3DXTech Recommended
23 | Alternate Approved FDM Materials: PC, 3DXTech Recommended
24 | Layer Height: 0.20mm to 0.25mm
25 | Extrusion Width: 0.40 to 0.45mm
26 | Infill Percentage: 40% minimum (at 0.6mm Width)
27 | Infill Type: Grid, Gyroid, Honeycomb, Triangle or Cubic
28 | Wall Count: 4 minimum (at 0.4mm Width)
29 | Solid Top/Bottom Layers: 4 minimum (at 0.25mm Height)
30 |
--------------------------------------------------------------------------------
/README.md:
--------------------------------------------------------------------------------
1 | # Belay - Extruder Sync Sensor
2 |
3 | 
4 |
5 | Belay is a sensor for FFF 3D printers for keeping a secondary extruder
6 | in sync with the primary extruder, avoiding error accumulation
7 | regardless of how long a print may be. Either a
8 | [Trad Rack](https://github.com/Annex-Engineering/TradRack) or a normal
9 | extruder can be used as the secondary extruder. See
10 | [purpose and how it works](#purpose-and-how-it-works) for more
11 | details.
12 |
13 | This project is inspired by the Filament Buffer used by Bambu Lab on their X1
14 | and P1 Series printers.
15 |
16 | Our discord server can be found here:
17 |
18 | [](https://discord.gg/MzTR3zE)
19 |
20 | 
21 |
22 | ## Getting started
23 |
24 | See the [Quick Start document](/docs/Quick_Start.md) to get started.
25 |
26 | ## Purpose and how it works
27 |
28 | Long filament paths or very heavy spools can cause extra resistance
29 | in filament movement, potentially causing the printer's extruder to
30 | struggle. One solution is to add a secondary extruder in series with
31 | the primary extruder to take some of the load; often the secondary
32 | extruder is synced directly to the primary extruder.
33 |
34 | However, without a feedback system, the 2 extruders may gradually
35 | drift out of sync from even a small mismatch in how well their
36 | `rotation_distance` calibrations match the actual movement ratios.
37 | Longer prints will build up to a larger mismatch, which may add extra
38 | resistance to the filament's movement and eventually cause one of the
39 | extruders to slip or skip.
40 |
41 | Belay prevents error accumulation by dynamically adjusting the
42 | `rotation_distance` setting of the secondary extruder to prevent
43 | buildup of excess slack or tension in the filament between the 2
44 | extruders. The bowden tube going from the secondary extruder to the
45 | primary extruder is split into 2 pieces, and Belay goes between them.
46 | When extruding forward, if the tubes before and after Belay
47 | start getting pulled together, it sets a higher multiplier (lower
48 | `rotation_distance`) for the secondary extruder. If the tubes start
49 | getting pushed apart, it sets a lower multiplier. The multipliers are
50 | reversed when extruding backward.
51 |
52 | The following gif shows Belay in use during a print with exaggerated
53 | multipliers of 1.30 and 0.70 to illustrate its movement:
54 |
55 | 
56 |
57 | (With the default multipliers of 1.05 and 0.95, the movement of the
58 | slider is much slower and shorter and becomes difficult to see, at
59 | least without very high extrusion flowrates)
60 |
61 | ## Status and future plans
62 |
63 | Belay is currently in open alpha. The code has been in use by a few
64 | people using Trad Rack and has been working well so far, but the
65 | current mechanical design is relatively new and may change
66 | significantly.
67 |
68 | Some things we may want to try in the future:
69 |
70 | - Using an analog hall effect sensor (or similar) and PID control,
71 | instead of the digital switch and bang-bang control that is
72 | currently used
73 | - Using the sensor to detect clogs/tangles (for example by detecting
74 | if the slider reaches either end of its travel via a 2nd switch or by
75 | replacing the digital switch with an analog one, using an analog
76 | sensor to determine if the slider is moving too fast for the
77 | commanded extrusion speed, etc.)
78 |
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/STLs/README.md:
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1 | # What to print
2 |
3 | All parts in the STLs folder need to be printed, with the exception
4 | that some parts have multiple variants (for different bowden tube
5 | collet types) and you only need 1 variant of each of these parts:
6 |
7 | ## Collet types
8 |
9 | The following bowden tube collet types are supported:
10 |
11 | - "5mm collet" (E3D V6, Bondtech LGX)
12 | - "6mm collet" (UM2)
13 | - ECAS04
14 |
15 | The filename of each variant of the slider and sensor_housing STLs will contain
16 | either `(5mm_collet)`, `(6mm_collet)`, or `(ecas04)` to indicate the collet type
17 | it is meant for.
18 |
19 | "5mm" and "6mm" refer to the approximate diameter of the part of the collet that
20 | the collet clip goes around, highlighted in blue below:
21 |
22 | 
23 |
24 | If using the 5mm or 6mm collet options, a collet clip should be used to prevent
25 | the bowden tube from moving. A collet clip is unnecessary if using the ECAS04
26 | option.
27 |
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/STLs/[a]_slider_(5mm_collet)_x1_rev2.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/[a]_slider_(5mm_collet)_x1_rev2.STL
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/STLs/[a]_slider_(6mm_collet)_x1_rev2.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/[a]_slider_(6mm_collet)_x1_rev2.STL
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/STLs/[a]_slider_(ecas04)_x1_rev1.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/[a]_slider_(ecas04)_x1_rev1.STL
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/STLs/cover_x1_rev2.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/cover_x1_rev2.STL
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/STLs/sensor_housing_(5mm_collet)_x1_rev2.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/sensor_housing_(5mm_collet)_x1_rev2.STL
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/STLs/sensor_housing_(6mm_collet)_x1_rev2.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/sensor_housing_(6mm_collet)_x1_rev2.STL
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/STLs/sensor_housing_(ecas04)_x1_rev1.STL:
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https://raw.githubusercontent.com/Annex-Engineering/Belay/af9f1eccc7b6b5463cac9f0f18a48ca3d337f846/STLs/sensor_housing_(ecas04)_x1_rev1.STL
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/docs/Quick_Start.md:
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1 | # Quick Start
2 |
3 | This document provides an overview of how to get a Belay sensor
4 | running.
5 |
6 | **Table of Contents**
7 | - [Prerequisites](#prerequisites)
8 | - [BOM/sourcing](#bomsourcing)
9 | - [Printed parts](#printed-parts)
10 | - [Assembly](#assembly)
11 | - [Wiring](#wiring)
12 | - [Kalico installation](#kalico-installation)
13 | - [Klippy module](#klippy-module)
14 | - [Klippy module installation](#klippy-module-installation)
15 | - [Enabling Moonraker updates](#enabling-moonraker-updates)
16 | - [Config files](#config-files)
17 | - [Testing](#testing)
18 | - [Check sensor polarity](#check-sensor-polarity)
19 | - [First print](#first-print)
20 | - [Further reading](#further-reading)
21 |
22 | ## Prerequisites
23 |
24 | Your 3D printer must meet the following requirements to work with
25 | Belay:
26 |
27 | - Must use 1.75mm filament.
28 | - Must run [Kalico](http://github.com/KalicoCrew/kalico) or
29 | [Klipper](https://github.com/Klipper3d/klipper) firmware.
30 | - The toolhead or primary extruder must have a collet/coupling to
31 | secure a 4mm bowden tube at its inlet. The secondary extruder must
32 | have one at its outlet as well.
33 |
34 | ## BOM/sourcing
35 |
36 | The following hardware is required:
37 |
38 | | Component/Item | Qty Required | Notes |
39 | | --- | --- | --- |
40 | | Omron D2F-L Microswitch | 1 | See Trad Rack BOM/sourcing guide for other variants that will work |
41 | | Collet | 2 | See Trad Rack BOM/sourcing guide for an ECAS04 source |
42 | | Collet clip | 2 | Only needed if using a 5mm or 6mm collet |
43 | | M2 x 12mm Pan Head Self Tapping Screw | 2 | Longer screws will also work but will stick out |
44 |
45 | See [the STLs README](/STLs/README.md#collet-types) for collet type options.
46 | Some example sources for 5mm/6mm collets and collet clips:
47 | - 5mm collet - [KB3D](https://kb-3d.com/store/spare-parts/487-bondtech-push-fit-collar-for-bowden-coupling-175mm-7350011413331.html)
48 | - 5mm collet clip - [KB3D](https://kb-3d.com/store/e3d/48-e3d-bowden-collet-clip-175mm-1644688775189.html)
49 | - 6mm collet and collet clip - [AliExpress](https://www.aliexpress.us/item/2255801046836641.html)
50 |
51 | See the
52 | [Annex BOM/sourcing guide](https://docs.google.com/spreadsheets/d/1O3eyVuQ6M4F03MJSDs4Z71_XyNjXL5HFTZr1jsaAtRc/edit?usp=sharing)
53 | for recommended sources for all other components.
54 |
55 | ## Printed parts
56 |
57 | See the following files/folders:
58 |
59 | - [Print Settings and File Key](/Print_Settings_and_File_Key.txt):
60 | print settings to use and info on reading the STL filenames.
61 | - [STLs folder](/STLs): contains all STL files.
62 | - [STLs README](/STLs/README.md): information on what parts to print.
63 |
64 | ## Assembly
65 |
66 | This section lists the assembly steps. If you are using ECAS04 collets, you can
67 | ignore any time a step tells you to add a collet clip.
68 |
69 | Insert the 2 collets into the sensor housing and slider:
70 |
71 | 
72 | 
73 |
74 | Place the slider into the sensor housing. Make sure the arrow is visible and
75 | facing the same direction as in the image:
76 |
77 | 
78 |
79 | Place the cover onto the sensor housing:
80 |
81 | 
82 |
83 | Insert the microswitch from the bottom and secure with 2 M2x12 screws (going
84 | through the cover, through the switch, and into the sensor housing). Make sure
85 | the tip of the lever on the microswitch is pointing to the left:
86 |
87 | 
88 |
89 | Push the slider to the left until it reaches the end of its travel.
90 | Then insert the entry bowden tube and push it in as far as it can go.
91 | The tube should extend past the left end of the slider and into the
92 | sensor housing:
93 |
94 | 
95 |
96 | Gently pull the tube until the slider reaches the other end of its travel:
97 |
98 | 
99 |
100 | > [!IMPORTANT]
101 | > The tube should extend past the left end of the slider and into the sensor
102 | > housing, as shown by the orange highlighted portion in the image above. If you
103 | > can see a gap in the filament path, then the tube was not inserted all the
104 | > way, and you need to retry the previous 2 steps (move the slider to the left
105 | > end of its travel before pushing the tube further in, then pull the tube until
106 | > the slider reaches the right end of its travel).
107 |
108 | Add a collet clip by inserting it through the slot in the cover:
109 |
110 | 
111 |
112 | Insert the exit bowden tube, then add a collet clip:
113 |
114 | 
115 |
116 | ## Wiring
117 |
118 | The microswitch has 3 solder points, but we're only going to be using 2 of them. Specifically, we'll be using the two solder points on the left and right sides of the housing. You can ignore the middle one.
119 |
120 | The wires will not be used to carry any substantial current. So you don't have to worry about using a specific gauge of wire.
121 |
122 | Solder 2 wires to the microswitch as shown below:
123 |
124 | 
125 |
126 | Make sure you secure them to the sensor housing with a
127 | zip tie as shown below. This will keep any stresses from moving the belay around off the solder points.
128 |
129 | 
130 |
131 | Next, you'll need to identify a port on your controller board to use. An endstop port is the easiest option, but you can use almost any available port with an input signal pin and a ground pin. Make sure you note the microcontroller pin name for the signal pin of this port, as you'll need it when we get to setting up the belay in Kalico or Klipper later. In this example, we'll be using an endstop port. This is a 3-pin port, and connects using a JST-XH connector.
132 |
133 | The port's pins are 3.3v, ground, and signal. The Belay only needs to connect to the ground and signal pins. You'll need to crimp the wires and then make sure you insert them in the connector aligned with the proper pins. It does not matter which wire is connected to ground or signal.
134 | 
135 |
136 | That's all it takes to wire the belay. Whenever you're ready, you can run the wire and plug it in to your printer's controller board. Remember that sensor pin name for the next steps.
137 |
138 | ## Kalico installation
139 |
140 | This section lists the steps to get Belay set up to work with Kalico or Klipper:
141 |
142 | ### Klippy module
143 |
144 | This section involves adding the Belay Klippy module(s) to Klipper
145 | and enabling updates through Moonraker.
146 |
147 | If you are using [Kalico](http://github.com/KalicoCrew/kalico),
148 | you can skip to [setting up config files](#config-files) since
149 | Kalico already includes the belay module.
150 |
151 | #### Klippy module installation
152 |
153 | Run the following commands to download and install the Klippy
154 | module(s):
155 |
156 | ```
157 | cd ~
158 | curl -LJO https://raw.githubusercontent.com/Annex-Engineering/Belay/main/Kalico/klippy_module/install.sh
159 | chmod +x install.sh
160 | ./install.sh
161 | ```
162 |
163 | Then remove the install script with the following command:
164 |
165 | ```
166 | rm install.sh
167 | ```
168 |
169 | Finally, restart the klipper service using the following command:
170 |
171 | ```
172 | sudo systemctl restart klipper
173 | ```
174 |
175 | > [!TIP]
176 | > If you ever need to run the install script again in the future (for
177 | > example if additional Klippy modules get added), you can do so
178 | > without recreating the `belay_klippy_module` directory using the
179 | > following commands:
180 | > ```
181 | > cd ~
182 | > ./belay_klippy_module/Kalico/klippy_module/install.sh
183 | > ```
184 | > If unspecified, `branch_name` defaults to `main`.
185 |
186 | #### Enabling Moonraker updates
187 |
188 | To enable updates of the Belay Klippy module(s) through Moonraker,
189 | add the following to your `moonraker.conf` file. This file is usually
190 | located in `~/printer_data/config/`:
191 |
192 | ```
193 | [update_manager belay]
194 | type: git_repo
195 | path: ~/belay_klippy_module
196 | origin: https://github.com/Annex-Engineering/Belay.git
197 | primary_branch: main
198 | managed_services: klipper
199 | ```
200 |
201 | Then restart the moonraker service using the following command:
202 |
203 | ```
204 | sudo systemctl restart moonraker
205 | ```
206 |
207 | ### Config files
208 |
209 | Sample config files are provided for different secondary extruder
210 | types. Copy the file from the corresponding subfolder of the
211 | [kalico_config folder](/Kalico/kalico_config/) and
212 | [include it](https://docs.kalico.gg/Config_Reference.html#include)
213 | in your main printer config file.
214 |
215 | Change the `sensor_pin` config option to match the pin you are using.
216 | In addition, make sure to follow all instructions left in the comments
217 | of the config file (which are specific to the type of secondary
218 | extruder you are using) for any further changes that may be needed.
219 |
220 | Restart Kalico once you have finished making changes to the config
221 | file(s).
222 |
223 | ## Testing
224 |
225 | This section explains how to test that Belay is working properly:
226 |
227 | ### Check sensor polarity
228 |
229 | Push the bowden tubes before and after Belay together by hand so that
230 | Belay is compressed. Run the following command and observe the console
231 | output:
232 |
233 | ```
234 | QUERY_BELAY BELAY=my_belay
235 | ```
236 |
237 | Then pull the bowden tubes apart so that Belay is expanded and run
238 | the command again.
239 |
240 | The expected result is that the console should have reported that
241 | belay my_belay was "compressed" the first time and "expanded" the
242 | second time. If these are reversed, add or remove `!` in the value for
243 | `sensor_pin` in the config file. If the reported states matched, then
244 | it is likely that either the wrong pin was used or there is a problem
245 | with wiring.
246 |
247 | ### First print
248 |
249 | During a print, Belay's slider should stay close to the middle of its
250 | travel range without hitting either end.
251 |
252 | The recommended starting value for the `debug_level` config option is
253 | `1`. With this setting, the extruder multiplier set by Belay will be
254 | reported in the console whenever Belay's switch changes state.
255 |
256 | Throughout a print with `debug_level` set to 1, the reported
257 | multiplier should generally flip back and forth between the values of
258 | the config options `multiplier_high` and `multiplier_low` (which
259 | default to `1.05` and `0.95` respectively). However, it is possible
260 | that the same multiplier may appear in the console 2 or more times in
261 | a row if the state of the switch changed during a retraction; this is
262 | normal.
263 |
264 | If Belay seems to be working and you do not want to see these messages
265 | in the console anymore, you can set `debug_level` to `0` in the config
266 | to disable them.
267 |
268 |
269 | ## Further reading
270 |
271 | See the [Overview document](README.md) to see the full documents
272 | available for Belay, for example to see all available gcode commands
273 | or config options.
274 |
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/docs/README.md:
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1 | # Overview
2 |
3 | Welcome to the Belay documentation. If you want to get running as
4 | quickly as possible with minimal reading, see the
5 | [Quick Start document](Quick_Start.md).
6 |
7 | ## Getting started
8 | - [Quick Start](Quick_Start.md): information on how to get Belay
9 | running.
10 |
11 | ## Kalico
12 | - [Config Reference](kalico/Config_Reference.md): config settings for
13 | Belay.
14 | - [G-Codes](kalico/G-Codes.md): commands added by the belay
15 | klippy module.
16 | - [Status Reference](kalico/Status_Reference.md): information
17 | available to macros (and similar) from the belay klippy module.
18 |
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/docs/kalico/Config_Reference.md:
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1 | # Belay Configuration reference
2 |
3 | This document is modeled after Kalico's
4 | [Config Reference document](https://docs.kalico.gg/Config_Reference.html)
5 | but only contains items pertaining to Belay.
6 |
7 | ### [belay]
8 |
9 | Belay extruder sync sensors (one may define any number of sections
10 | with a "belay" prefix).
11 |
12 | ```
13 | [belay my_belay]
14 | extruder_type:
15 | # The type of secondary extruder. Available choices are 'trad_rack'
16 | # or 'extruder_stepper'. This parameter must be specified.
17 | extruder_stepper_name:
18 | # The name of the extruder_stepper being used as the secondary
19 | # extruder. Must be specified if extruder_type is set to
20 | # 'extruder_stepper', but should not be specified otherwise. For
21 | # example, if the config section for the secondary extruder is
22 | # [extruder_stepper my_extruder_stepper], this parameter's value
23 | # would be 'my_extruder_stepper'.
24 | #multiplier_high: 1.05
25 | # High multiplier to set for the secondary extruder when extruding
26 | # forward and Belay is compressed or when extruding backward and
27 | # Belay is expanded. The default is 1.05.
28 | #multiplier_low: 0.95
29 | # Low multiplier to set for the secondary extruder when extruding
30 | # forward and Belay is expanded or when extruding backward and
31 | # Belay is compressed. The default is 0.95.
32 | #debug_level: 0
33 | # Controls messages sent to the console. If set to 0, no messages
34 | # will be sent. If set to 1, multiplier resets will be reported, and
35 | # the multiplier will be reported whenever it is set in response to
36 | # a switch state change. If set to 2, the behavior is the same as 1
37 | # but with an additional message whenever the multiplier is set in
38 | # response to detecting an extrusion direction change. The default
39 | # is 0.
40 | ```
41 |
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1 | # G-Codes
2 |
3 | This document is modeled after Kalico's
4 | [G-Codes document](https://docs.kalico.gg/G-Codes.html) but only
5 | contains items pertaining to Belay.
6 |
7 | ### QUERY_BELAY
8 | `QUERY_BELAY BELAY=`: Queries the state of the belay
9 | specified by `BELAY`.
10 |
11 | ### BELAY_SET_MULTIPLIER
12 | `BELAY_SET_MULTIPLIER BELAY= [HIGH=]
13 | [LOW=]`: Sets the values of multiplier_high and/or
14 | multiplier_low for the belay specified by `BELAY`, overriding their
15 | values from the corresponding
16 | [belay config section](Config_Reference.md#belay). Values set by this
17 | command will not persist across restarts.
18 |
19 | ### BELAY_SET_STEPPER
20 | `BELAY_SET_STEPPER BELAY= STEPPER=`: Selects
21 | the extruder_stepper whose multiplier will be controlled by the belay specified
22 | by `BELAY`. The multiplier for the previous stepper will be reset back
23 | to 1 before switching to the new stepper. Stepper selections made by this
24 | command will not persist across restarts. This command is only available if
25 | extruder_type is set to 'extruder_stepper' in the corresponding
26 | [belay config section](Config_Reference.md#belay).
27 |
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1 | # Status Reference
2 |
3 | This document is modeled after Kalico's
4 | [Status Reference document](https://docs.kalico.gg/Status_Reference.html)
5 | but only contains items pertaining to Belay.
6 |
7 | ## belay
8 |
9 | The following information is available in
10 | [belay some_name](Config_Reference.md#belay) objects:
11 | - `printer["belay "].last_state`: Returns True if the belay's
12 | sensor is in a triggered state (indicating its slider is compressed).
13 | - `printer["belay "].enabled`: Returns True if the belay is
14 | currently enabled.
15 |
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