├── Example implementation Node-RED.png
├── LICENSE
├── README.md
├── main
├── BLE.ino
├── BMS_process_data.ino
├── EasyFunctions.ino
├── MqttFunctions.ino
├── datatypes.h
└── main.ino
└── programmer-config.png
/Example implementation Node-RED.png:
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https://raw.githubusercontent.com/BeaverUI/ESP32-BluetoothBMS2MQTT/adcbf2d802fbd48049dd4d92c862aab2d0da0c33/Example implementation Node-RED.png
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/LICENSE:
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621 | END OF TERMS AND CONDITIONS
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623 | How to Apply These Terms to Your New Programs
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649 |
650 | Also add information on how to contact you by electronic and paper mail.
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652 | If the program does terminal interaction, make it output a short
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657 | This is free software, and you are welcome to redistribute it
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660 | The hypothetical commands `show w' and `show c' should show the appropriate
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669 | The GNU General Public License does not permit incorporating your program
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671 | may consider it more useful to permit linking proprietary applications with
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673 | Public License instead of this License. But first, please read
674 | .
675 |
--------------------------------------------------------------------------------
/README.md:
--------------------------------------------------------------------------------
1 | # ESP32-BluetoothBMS2MQTT
2 |
3 | *Use Releases (right side of this page) to download the latest version.*
4 |
5 | Connects to Xiaoxiang BMS (www.lithiumbatterypcb.com) via Bluetooth and sends its status to an MQTT server over WiFi.
6 |
7 |
8 | This work is based on https://github.com/kolins-cz/Smart-BMS-Bluetooth-ESP32, with several enhancements/fixes:
9 | * various bugfixes and protocol improvements (fixes for memory leaks, reboots and reconnect problems)
10 | * more advanced timeout and connection-related features, saving energy of the BMS
11 | * added MQTT functionality
12 | * removed the display routines (uses MQTT instead)
13 |
14 | ## Required stuff
15 | * ESP32 (with Bluetooth and WiFi). This code was tested on TTGO-Energy (https://github.com/LilyGO/LILYGO-T-Energy) and T-Koala (https://github.com/LilyGO/T-Koala) boards, but should work with any ESP32.
16 | * Raspberry Pi or other Linux server, running an MQTT server (e.g. mosquitto) and something to display the data (e.g. Node-RED).
17 | * In Node-RED, I recommend to use the "node-red-dashboard" library to display status on a nice web-based dashboard.
18 |
19 | Note: some ESP boards experience brownouts (resets) with this code due to the high consumption of WiFi + Bluetooth which causes power supply stability issues. This can be fixed by removing the diode that is in series with the USB connector, and adding a 220uF (or similar) electrolytic capacitor between +5V and GND, and another one between +3V3 and GND (these pins are typically available on the headers, so they are easy to add). When adding one, mind the polarity of the capacitor.
20 |
21 | ## Programming the ESP
22 | * Install the Arduino IDE
23 | * Configure the IDE (see code for more info):
24 | * In preferences, add the board manager URL
25 | * Install the required libraries
26 | * Open main.ino
27 | * Configure the programmer:
28 | * Connect the ESP32 board via USB, select the correct COM port
29 | * See programmer-config.png for the other settings
30 |
31 | ## Configuring
32 | To configure the module, change the following in main.ino:
33 | * configure your MQTT server and set the node name
34 | * configure your WiFi (SSID + password)
35 | * program the code, check the MQTT messages for the correct BMS device name and device address
36 | * configure the BLE name and address to the detected BMS name and addres
37 |
38 | ## Example output in Node-RED
39 |
40 |
--------------------------------------------------------------------------------
/main/BLE.ino:
--------------------------------------------------------------------------------
1 | BLEScan* pBLEScan = nullptr;
2 | BLEClient* pClient = nullptr;
3 | BLEAdvertisedDevice* pRemoteDevice = nullptr;
4 | BLERemoteService* pRemoteService = nullptr;
5 | BLERemoteCharacteristic* pRemoteCharacteristic_rx = nullptr;
6 | BLERemoteCharacteristic* pRemoteCharacteristic_tx = nullptr;
7 |
8 | // 0000ff01-0000-1000-8000-00805f9b34fb
9 | // Notifications from this characteristic is received data from BMS
10 | // NOTIFY, READ
11 |
12 | // 0000ff02-0000-1000-8000-00805f9b34fb
13 | // Write this characteristic to send data to BMS
14 | // READ, WRITE, WRITE NO RESPONSE
15 |
16 | boolean doScan = false; // becomes true when BLE is initialized and scanning is allowed
17 | boolean doConnect = false; // becomes true when correct ID is found during scanning
18 |
19 | boolean ble_client_connected = false; // true when fully connected
20 |
21 | unsigned int ble_packets_requested = 0b00; // keeps track of requested packets
22 | unsigned int ble_packets_received = 0b00; // keeps track of received packets
23 |
24 |
25 | // ======= CALLBACKS =========
26 |
27 | void MyEndOfScanCallback(BLEScanResults pBLEScanResult){
28 | bms_status=false; // BMS not found
29 |
30 | if(BLE_CALLBACK_DEBUG){
31 | MqttDebug("BLE: scan finished");
32 | Serial.println("Scan finished.");
33 | }
34 | }
35 |
36 | class MyAdvertisedDeviceCallbacks : public BLEAdvertisedDeviceCallbacks{
37 | // called for each advertising BLE server
38 |
39 | void onResult(BLEAdvertisedDevice advertisedDevice){
40 | // found a device
41 |
42 |
43 | if(BLE_CALLBACK_DEBUG){
44 | MqttDebug(
45 | String("BLE: found ") +
46 | String(advertisedDevice.getName().c_str()) +
47 | String(" with address ") +
48 | String(advertisedDevice.getAddress().toString().c_str()) +
49 | String(" and RSSI ") +
50 | String(advertisedDevice.getRSSI())
51 | );
52 |
53 | Serial.print("BLE: found ");
54 | Serial.println(advertisedDevice.toString().c_str());
55 | }
56 |
57 |
58 |
59 | // Check if found device is the one we are looking for
60 | if(
61 | strcmp(advertisedDevice.getName().c_str(), BLE_NAME)==0 &&
62 | strcmp(advertisedDevice.getAddress().toString().c_str(), BLE_ADDRESS)==0 &&
63 | advertisedDevice.haveServiceUUID() &&
64 | advertisedDevice.isAdvertisingService(serviceUUID)
65 | ){
66 |
67 | if(BLE_CALLBACK_DEBUG){
68 | MqttDebug("BLE: target device found");
69 | }
70 |
71 | pBLEScan->stop();
72 |
73 | if(advertisedDevice.getRSSI() >= BLE_MIN_RSSI){
74 |
75 | // delete old remote device, create new one
76 | if(pRemoteDevice != nullptr){
77 | delete pRemoteDevice;
78 | }
79 | pRemoteDevice = new BLEAdvertisedDevice(advertisedDevice);
80 |
81 | doConnect = true;
82 | }else{
83 | if(BLE_CALLBACK_DEBUG){
84 | MqttDebug("BLE: RSSI of target device below minimum");
85 | }
86 | }
87 | }
88 | }
89 | };
90 |
91 | class MyClientCallback : public BLEClientCallbacks{
92 | // called on connect/disconnect
93 | void onConnect(BLEClient* pclient){
94 |
95 | if(BLE_CALLBACK_DEBUG){
96 | MqttDebug(String("BLE: connecting to ") + String(pclient->getPeerAddress().toString().c_str()));
97 | }
98 | }
99 |
100 | void onDisconnect(BLEClient* pclient){
101 | ble_client_connected = false;
102 | doConnect = false;
103 |
104 | if(BLE_CALLBACK_DEBUG){
105 | MqttDebug(String("BLE: disconnected from ") + String(pclient->getPeerAddress().toString().c_str()));
106 | }
107 |
108 | }
109 | };
110 |
111 | static void MyNotifyCallback(BLERemoteCharacteristic *pBLERemoteCharacteristic, uint8_t *pData, size_t length, bool isNotify){
112 | //this is called when BLE server sents data via notification
113 | //hexDump((char*)pData, length);
114 | if(!bleCollectPacket((char *)pData, length)){
115 | MqttDebug("ERROR: packet could not be collected.");
116 | }
117 | }
118 |
119 |
120 |
121 |
122 |
123 | // ======= OTHERS =========
124 |
125 | void handleBLE(){
126 | static unsigned long prev_millis_standby = 0;
127 |
128 | prev_millis_standby = millis();
129 |
130 | while(true){ // loop until we hit a timeout or gathered all packets
131 |
132 | if((ble_packets_received == BLE_PACKETSRECEIVED_BEFORE_STANDBY) || (millis()>prev_millis_standby+BLE_TIMEOUT)){
133 | if(ble_packets_received == BLE_PACKETSRECEIVED_BEFORE_STANDBY){
134 | MqttDebug("BLE: all packets received");
135 | bms_status=true; // BMS was connected, data up-to-date
136 |
137 | }else{
138 | MqttDebug("BLE: connection timeout");
139 | bms_status=false; // BMS not (fully) connected
140 | }
141 |
142 | break; // we're done with BLE, exit while loop
143 | }
144 | else if (doConnect){
145 |
146 | // found the desired BLE server, now connect to it
147 | if (connectToServer()){
148 | ble_client_connected = true;
149 | ble_packets_received=0;
150 | ble_packets_requested=0;
151 |
152 | }else{
153 | ble_client_connected = false;
154 | MqttDebug("BLE: failed to connect");
155 | }
156 |
157 | doConnect = false;
158 | }
159 |
160 | if (ble_client_connected){
161 | // if connected to BLE server, request all data
162 | if((ble_packets_requested & 0b01)!=0b01){
163 | // request packet 0b01
164 | MqttDebug("BLE: requesting packet 0b01");
165 | delay(50);
166 | if(bmsRequestBasicInfo()){
167 | ble_packets_requested |= 0b01;
168 | }
169 |
170 | }else if(((ble_packets_received & 0b01)==0b01) && ((ble_packets_requested & 0b10)!=0b10)){
171 | // request packet 0b10 after 0b01 has been received
172 | MqttDebug("BLE: requesting packet 0b10");
173 | delay(50);
174 | if(bmsRequestCellInfo()){
175 | ble_packets_requested |= 0b10;
176 | }
177 | }
178 |
179 | }else if ((!doConnect)&&(doScan)){
180 | // we are not connected, so we can scan for devices
181 | MqttDebug("BLE: not connected, starting scan");
182 | Serial.print("BLE is not connected, starting scan");
183 |
184 | // Disconnect client
185 | if((pClient != nullptr)&&(pClient->isConnected())){
186 | pClient->disconnect();
187 | }
188 |
189 | // stop scan (if running) and start a new one
190 | pBLEScan->setActiveScan(true);
191 | pBLEScan->setInterval(1 << 8); // 160 ms
192 | pBLEScan->setWindow(1 << 7); // 80 ms
193 | pBLEScan->start(BLE_SCAN_DURATION, MyEndOfScanCallback, false); // non-blocking, use a callback
194 |
195 | doScan=false;
196 |
197 | MqttDebug("BLE: scan started");
198 | }
199 | }
200 | }
201 |
202 | void bleGatherPackets(){
203 | bleStart();
204 | handleBLE();
205 | blePause();
206 | BLEDevice::deinit(false);
207 | }
208 |
209 | void bleStart(){
210 | Serial.print("Starting BLE... ");
211 |
212 | BLEDevice::init("");
213 | //esp_bt_controller_mem_release(ESP_BT_MODE_CLASSIC_BT); // release some unused memory
214 |
215 | // Retrieve a BLE client
216 | pClient = BLEDevice::createClient();
217 | pClient->setClientCallbacks(new MyClientCallback());
218 |
219 | // Retrieve a BLE scanner
220 | pBLEScan = BLEDevice::getScan();
221 | pBLEScan->setAdvertisedDeviceCallbacks(new MyAdvertisedDeviceCallbacks());
222 |
223 | bleContinue();
224 | Serial.println("done");
225 | }
226 |
227 | void blePause(){
228 | // stop scanning and disconnect from all devices
229 | doScan=false;
230 |
231 | // Disconnect client
232 | if((pClient != nullptr)&&(pClient->isConnected())){
233 | pClient->disconnect();
234 | }
235 |
236 | delay(50);
237 |
238 | pBLEScan->stop();
239 |
240 | ble_client_connected=false;
241 | doConnect=false;
242 | ble_packets_received=0;
243 | ble_packets_requested=0;
244 |
245 | }
246 |
247 |
248 | void bleContinue(){
249 | // Prepare for scanning
250 | ble_client_connected=false;
251 | doConnect=false;
252 | ble_packets_received=0;
253 |
254 | doScan=true; // start scanning for new devices
255 | }
256 |
257 | bool connectToServer(){
258 | if(pRemoteDevice==nullptr){
259 | Serial.println("Invalid remote device, can't connect");
260 | return false;
261 | }
262 |
263 | // Disconnect client
264 | if((pClient != nullptr)&&(pClient->isConnected())){
265 | pClient->disconnect();
266 | }
267 |
268 | Serial.print("Forming a connection to ");
269 | Serial.println(pRemoteDevice->getAddress().toString().c_str());
270 |
271 | delay(100);
272 |
273 | // Connect to the remote BLE Server.
274 | pClient->connect(pRemoteDevice);
275 | if(!(pClient->isConnected())){
276 | MqttDebug(String("BLE: failed to connect"));
277 | Serial.println("Failed to connect to server");
278 | pClient->disconnect();
279 | return false;
280 | }
281 |
282 | Serial.println(" - Connected to server");
283 |
284 |
285 | // Get remote service
286 | pRemoteService = pClient->getService(serviceUUID);
287 | if (pRemoteService == nullptr){
288 | MqttDebug(String("BLE: failed to find service UUID"));
289 | Serial.print("Failed to find our service UUID: ");
290 | Serial.println(serviceUUID.toString().c_str());
291 | pClient->disconnect();
292 | return false;
293 | }
294 | Serial.println(" - Found our service");
295 |
296 |
297 | // Get BMS receive characteristic
298 | pRemoteCharacteristic_rx = pRemoteService->getCharacteristic(charUUID_rx);
299 | if (pRemoteCharacteristic_rx == nullptr){
300 | MqttDebug(String("BLE: failed to find RX UUID"));
301 | Serial.print("Failed to find rx UUID: ");
302 | Serial.println(charUUID_rx.toString().c_str());
303 | pClient->disconnect();
304 | return false;
305 | }
306 | Serial.println(" - Found RX characteristic");
307 |
308 |
309 | // Register callback for remote characteristic (receive channel)
310 | if (pRemoteCharacteristic_rx->canNotify()){
311 | pRemoteCharacteristic_rx->registerForNotify(MyNotifyCallback);
312 | }else{
313 | MqttDebug(String("BLE: failed to register notification of remote characteristic"));
314 | Serial.println("Failed to register notification of remote characteristic");
315 | pClient->disconnect();
316 | return false;
317 | }
318 | Serial.println(" - Registered remote characteristic for notification");
319 |
320 |
321 | // Get BMS transmit characteristic
322 | pRemoteCharacteristic_tx = pRemoteService->getCharacteristic(charUUID_tx);
323 | if (pRemoteCharacteristic_tx == nullptr){
324 | MqttDebug(String("BLE: failed to find TX UUID"));
325 | Serial.print("Failed to find tx UUID: ");
326 | Serial.println(charUUID_tx.toString().c_str());
327 | pClient->disconnect();
328 | return false;
329 | }
330 | Serial.println(" - Found TX characteristic");
331 |
332 |
333 | // Check whether tx is writeable
334 | if (!(pRemoteCharacteristic_tx->canWriteNoResponse())){
335 | MqttDebug(String("BLE: failed TX remote characteristic is not writable"));
336 | Serial.println("Failed TX remote characteristic is not writable");
337 | pClient->disconnect();
338 | return false;
339 | }
340 | Serial.println(" - TX is writable");
341 |
342 |
343 | delay(BLE_REQUEST_DELAY); // wait, otherwise writeValue doesn't work for some reason
344 | // to do: fix this ugly hack
345 |
346 | MqttDebug(String("BLE: connected"));
347 |
348 | return true;
349 | }
350 |
351 | bool sendCommand(uint8_t *data, uint32_t dataLen){
352 | if((pClient!=nullptr)&&(pClient->isConnected())){
353 | pRemoteCharacteristic_tx->writeValue(data, dataLen, false);
354 | return true;
355 | }else{
356 | return false;
357 | }
358 | }
359 |
--------------------------------------------------------------------------------
/main/BMS_process_data.ino:
--------------------------------------------------------------------------------
1 | bool isPacketValid(byte *packet) //check if packet is valid
2 | {
3 | if (packet == nullptr){
4 | return false;
5 | }
6 |
7 | bmsPacketHeaderStruct *pHeader = (bmsPacketHeaderStruct *)packet;
8 | int checksumPos = pHeader->dataLen + 2; // status + data len + data
9 |
10 | int offset = 2; // header 0xDD and command type are not in data length
11 |
12 | if (packet[0] != 0xDD){
13 | // start bit missing
14 | return false;
15 | }
16 |
17 | if (packet[offset + checksumPos + 2] != 0x77){
18 | // stop bit missing
19 | return false;
20 | }
21 |
22 | byte checksum = 0;
23 | for (int i = 0; i < checksumPos; i++){
24 | checksum += packet[offset + i];
25 | }
26 | checksum = ((checksum ^ 0xFF) + 1) & 0xFF;
27 |
28 | if (checksum != packet[offset + checksumPos + 1]){
29 | return false;
30 | }
31 |
32 | return true;
33 | }
34 |
35 | bool processBasicInfo(packBasicInfoStruct *output, byte *data, unsigned int dataLen)
36 | {
37 | // Expected data len
38 | if (dataLen != 0x1B)
39 | {
40 | return false;
41 | }
42 |
43 | output->Volts = ((uint32_t)two_ints_into16(data[0], data[1])) * 10; // Resolution 10 mV -> convert to milivolts eg 4895 > 48950mV
44 | output->Amps = ((int32_t)two_ints_into16(data[2], data[3])) * 10; // Resolution 10 mA -> convert to miliamps
45 |
46 | output->Watts = output->Volts * output->Amps / 1000000; // W
47 |
48 | output->CapacityRemainAh = ((uint16_t)two_ints_into16(data[4], data[5])) * 10;
49 | output->CapacityRemainPercent = ((uint8_t)data[19]);
50 |
51 | output->Temp1 = (((uint16_t)two_ints_into16(data[23], data[24])) - 2731);
52 | output->Temp2 = (((uint16_t)two_ints_into16(data[25], data[26])) - 2731);
53 | output->BalanceCodeLow = (two_ints_into16(data[12], data[13]));
54 | output->BalanceCodeHigh = (two_ints_into16(data[14], data[15]));
55 | output->MosfetStatus = ((byte)data[20]);
56 |
57 | return true;
58 | }
59 |
60 | bool processCellInfo(packCellInfoStruct *output, byte *data, unsigned int dataLen)
61 | {
62 | uint16_t _cellSum;
63 | uint16_t _cellMin = 5000;
64 | uint16_t _cellMax = 0;
65 | uint16_t _cellAvg;
66 | uint16_t _cellDiff;
67 |
68 | output->NumOfCells = dataLen / 2; // data contains 2 bytes per cell
69 |
70 | //go trough individual cells
71 | for (byte i = 0; i < dataLen / 2; i++)
72 | {
73 | output->CellVolt[i] = ((uint16_t)two_ints_into16(data[i * 2], data[i * 2 + 1])); // Resolution 1 mV
74 | _cellSum += output->CellVolt[i];
75 | if (output->CellVolt[i] > _cellMax)
76 | {
77 | _cellMax = output->CellVolt[i];
78 | }
79 | if (output->CellVolt[i] < _cellMin)
80 | {
81 | _cellMin = output->CellVolt[i];
82 | }
83 | }
84 |
85 | output->CellMin = _cellMin;
86 | output->CellMax = _cellMax;
87 | output->CellDiff = _cellMax - _cellMin;
88 | output->CellAvg = _cellSum / output->NumOfCells;
89 |
90 | return true;
91 | }
92 |
93 | bool bmsProcessPacket(byte *packet)
94 | {
95 | bool isValid = isPacketValid(packet);
96 |
97 | if (isValid != true)
98 | {
99 | Serial.println("Invalid packer received");
100 | return false;
101 | }
102 |
103 | bmsPacketHeaderStruct *pHeader = (bmsPacketHeaderStruct *)packet;
104 | byte *data = packet + sizeof(bmsPacketHeaderStruct); // TODO Fix this ugly hack
105 | unsigned int dataLen = pHeader->dataLen;
106 |
107 | bool result = false;
108 |
109 | // find packet type (basic info or cell info)
110 | switch (pHeader->type)
111 | {
112 | case cBasicInfo:
113 | {
114 | // Process basic info
115 | result = processBasicInfo(&packBasicInfo, data, dataLen);
116 | if(result==true){
117 | ble_packets_received |= 0b01;
118 | bms_last_update_time=millis();
119 | }
120 |
121 | break;
122 | }
123 |
124 | case cCellInfo:
125 | {
126 | // Process cell info
127 | result = processCellInfo(&packCellInfo, data, dataLen);
128 | if(result==true){
129 | ble_packets_received |= 0b10;
130 | bms_last_update_time=millis();
131 | }
132 | break;
133 | }
134 |
135 | default:
136 | result = false;
137 | Serial.printf("Unsupported packet type detected. Type: %d", pHeader->type);
138 | }
139 |
140 | return result;
141 | }
142 |
143 | bool bleCollectPacket(char *data, uint32_t dataSize) // reconstruct packet, called by notifyCallback function
144 | {
145 | static uint8_t packetstate = 0; //0 - empty, 1 - first half of packet received, 2- second half of packet received
146 |
147 | // packet sizes:
148 | // (packet ID 03) = 4 (header) + 23 + 2*N_NTCs + 2 (checksum) + 1 (stop)
149 | // (packet ID 04) = 4 (header) + 2*NUM_CELLS + 2 (checksum) + 1 (stop)
150 | static uint8_t packetbuff[4 + 2*25 + 2 + 1] = {0x0}; // buffer size suitable for up to 25 cells
151 |
152 | static uint32_t totalDataSize = 0;
153 | bool retVal = false;
154 | //hexDump(data,dataSize);
155 |
156 | if(totalDataSize + dataSize > sizeof(packetbuff)){
157 | Serial.printf("ERROR: datasize is overlength.");
158 |
159 | MqttDebug(
160 | String("ERROR: datasize is overlength. ") +
161 | String("allocated=") +
162 | String(sizeof(packetbuff)) +
163 | String(", size=") +
164 | String(totalDataSize + dataSize)
165 | );
166 |
167 | totalDataSize = 0;
168 | packetstate = 0;
169 |
170 | retVal = false;
171 | }
172 | else if (data[0] == 0xdd && packetstate == 0) // probably got 1st half of packet
173 | {
174 | packetstate = 1;
175 | for (uint8_t i = 0; i < dataSize; i++)
176 | {
177 | packetbuff[i] = data[i];
178 | }
179 | totalDataSize = dataSize;
180 | retVal = true;
181 | }
182 | else if (data[dataSize - 1] == 0x77 && packetstate == 1) //probably got 2nd half of the packet
183 | {
184 | packetstate = 2;
185 | for (uint8_t i = 0; i < dataSize; i++)
186 | {
187 | packetbuff[i + totalDataSize] = data[i];
188 | }
189 | totalDataSize += dataSize;
190 | retVal = true;
191 | }
192 |
193 | if (packetstate == 2) //got full packet
194 | {
195 | uint8_t packet[totalDataSize];
196 | memcpy(packet, packetbuff, totalDataSize);
197 |
198 | bmsProcessPacket(packet); //pass pointer to retrieved packet to processing function
199 | packetstate = 0;
200 | totalDataSize = 0;
201 | retVal = true;
202 | }
203 | return retVal;
204 | }
205 |
206 | bool bmsRequestBasicInfo(){
207 | // header status command length data checksum footer
208 | // DD A5 03 00 FF FD 77
209 | uint8_t data[7] = {0xdd, 0xa5, cBasicInfo, 0x0, 0xff, 0xfd, 0x77};
210 | return sendCommand(data, sizeof(data));
211 | }
212 |
213 | bool bmsRequestCellInfo(){
214 | // header status command length data checksum footer
215 | // DD A5 04 00 FF FC 77
216 | uint8_t data[7] = {0xdd, 0xa5, cCellInfo, 0x0, 0xff, 0xfc, 0x77};
217 | return sendCommand(data, sizeof(data));
218 | }
219 |
220 | /*
221 | void printBasicInfo() //debug all data to uart
222 | {
223 | Serial.printf("Total voltage: %f\n", (float)packBasicInfo.Volts / 1000);
224 | Serial.printf("Amps: %f\n", (float)packBasicInfo.Amps / 1000);
225 | Serial.printf("CapacityRemainAh: %f\n", (float)packBasicInfo.CapacityRemainAh / 1000);
226 | Serial.printf("CapacityRemainPercent: %d\n", packBasicInfo.CapacityRemainPercent);
227 | Serial.printf("Temp1: %f\n", (float)packBasicInfo.Temp1 / 10);
228 | Serial.printf("Temp2: %f\n", (float)packBasicInfo.Temp2 / 10);
229 | Serial.printf("Balance Code Low: 0x%x\n", packBasicInfo.BalanceCodeLow);
230 | Serial.printf("Balance Code High: 0x%x\n", packBasicInfo.BalanceCodeHigh);
231 | Serial.printf("Mosfet Status: 0x%x\n", packBasicInfo.MosfetStatus);
232 | }
233 |
234 | void printCellInfo() //debug all data to uart
235 | {
236 | Serial.printf("Number of cells: %u\n", packCellInfo.NumOfCells);
237 | for (byte i = 1; i <= packCellInfo.NumOfCells; i++)
238 | {
239 | Serial.printf("Cell no. %u", i);
240 | Serial.printf(" %f\n", (float)packCellInfo.CellVolt[i - 1] / 1000);
241 | }
242 | Serial.printf("Max cell volt: %f\n", (float)packCellInfo.CellMax / 1000);
243 | Serial.printf("Min cell volt: %f\n", (float)packCellInfo.CellMin / 1000);
244 | Serial.printf("Difference cell volt: %f\n", (float)packCellInfo.CellDiff / 1000);
245 | Serial.printf("Average cell volt: %f\n", (float)packCellInfo.CellAvg / 1000);
246 | Serial.println();
247 | }
248 |
249 | void constructBigString() //debug all data to uart
250 | {
251 | stringBuffer[0] = '\0'; //clear old data
252 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Total voltage: %f\n", (float)packBasicInfo.Volts / 1000);
253 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Amps: %f\n", (float)packBasicInfo.Amps / 1000);
254 | snprintf(stringBuffer, STRINGBUFFERSIZE, "CapacityRemainAh: %f\n", (float)packBasicInfo.CapacityRemainAh / 1000);
255 | snprintf(stringBuffer, STRINGBUFFERSIZE, "CapacityRemainPercent: %d\n", packBasicInfo.CapacityRemainPercent);
256 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Temp1: %f\n", (float)packBasicInfo.Temp1 / 10);
257 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Temp2: %f\n", (float)packBasicInfo.Temp2 / 10);
258 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Balance Code Low: 0x%x\n", packBasicInfo.BalanceCodeLow);
259 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Balance Code High: 0x%x\n", packBasicInfo.BalanceCodeHigh);
260 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Mosfet Status: 0x%x\n", packBasicInfo.MosfetStatus);
261 |
262 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Number of cells: %u\n", packCellInfo.NumOfCells);
263 | for (byte i = 1; i <= packCellInfo.NumOfCells; i++)
264 | {
265 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Cell no. %u", i);
266 | snprintf(stringBuffer, STRINGBUFFERSIZE, " %f\n", (float)packCellInfo.CellVolt[i - 1] / 1000);
267 | }
268 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Max cell volt: %f\n", (float)packCellInfo.CellMax / 1000);
269 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Min cell volt: %f\n", (float)packCellInfo.CellMin / 1000);
270 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Difference cell volt: %f\n", (float)packCellInfo.CellDiff / 1000);
271 | snprintf(stringBuffer, STRINGBUFFERSIZE, "Average cell volt: %f\n", (float)packCellInfo.CellAvg / 1000);
272 | snprintf(stringBuffer, STRINGBUFFERSIZE, "\n");
273 | }
274 |
275 | void hexDump(const char *data, uint32_t dataSize) //debug function
276 | {
277 | Serial.println("HEX data:");
278 |
279 | for (int i = 0; i < dataSize; i++)
280 | {
281 | Serial.printf("0x%x, ", data[i]);
282 | }
283 | Serial.println("");
284 | }
285 | */
286 |
287 | int16_t two_ints_into16(int highbyte, int lowbyte) // turns two bytes into a single long integer
288 | {
289 | int16_t result = (highbyte);
290 | result <<= 8; //Left shift 8 bits,
291 | result = (result | lowbyte); //OR operation, merge the two
292 | return result;
293 | }
294 |
--------------------------------------------------------------------------------
/main/EasyFunctions.ino:
--------------------------------------------------------------------------------
1 | // EasyFunctions - some handy functions that I regularly use
2 | // by Bas Vermulst
3 |
4 | bool InterruptPending(unsigned long *prev_millis, unsigned int period, int mode){
5 | // mode = 0: approximate mode without catch-up
6 | // mode = 1: exact mode without catch-up
7 | // mode = 2: exact mode with catch-up
8 | // note: overflow is handled correctly and exactly (tested)
9 |
10 | if( (millis()-(*prev_millis) > period) || (millis()-(*prev_millis) < 0)){
11 | // trigger detected
12 | switch(mode){
13 | default:
14 | case 0:
15 | // approximate mode without catch-up
16 | *prev_millis=millis();
17 | break;
18 |
19 | case 1:
20 | // exact mode without catch-up
21 | while(millis()-(*prev_millis) > period){ // unwind
22 | *prev_millis=*prev_millis+period;
23 | }
24 | break;
25 |
26 | case 2:
27 | // exact mode with catch-up
28 | *prev_millis=*prev_millis+period;
29 | break;
30 | }
31 |
32 | return true;
33 | }else{
34 | return false;
35 | }
36 | }
37 |
38 |
39 | String IPAddressString(IPAddress address){
40 | return String(address[0]) + "." + String(address[1]) + "." + String(address[2]) + "." + String(address[3]);
41 | }
42 |
43 |
44 | String Float2SciStr(float number, int digits){
45 | char char_buffer[40];
46 | sprintf(char_buffer,"%.*E", digits, number);
47 | return String(char_buffer);
48 | }
49 |
--------------------------------------------------------------------------------
/main/MqttFunctions.ino:
--------------------------------------------------------------------------------
1 |
2 | // connect and subscribe
3 | int MQTTconnect(void) {
4 | // Retry until connected
5 | static unsigned long prev_millis=0;
6 |
7 | while(!mqttclient.connected()){
8 | Serial.print("Attempting MQTT connection...");
9 |
10 | // Attempt to connect
11 | int retVal;
12 | if(strcmp(MQTT_USERNAME, "") == 0){
13 | retVal=mqttclient.connect(NODE_NAME);
14 | }else{
15 | retVal=mqttclient.connect(NODE_NAME,MQTT_USERNAME,MQTT_PASSWORD);
16 | }
17 |
18 | if (retVal) {
19 | Serial.println("connected");
20 | return retVal;
21 | } else {
22 | Serial.print("failed");
23 | }
24 | }
25 |
26 | return true;
27 | }
28 |
29 | void MqttDebug(const char* msg){
30 | MqttDebug(String(msg));
31 | }
32 |
33 | void MqttDebug(String msg){
34 | debug_log_string += msg + "(|)";
35 | }
36 |
37 | void MqttPublishDebug(){
38 | if(debug_log_string!=""){
39 | // spit out all debug messages that were stored
40 | int index_start=0;
41 | int index_end=0;
42 | unsigned int k=0;
43 |
44 | while(true){
45 | index_end=debug_log_string.indexOf(String("(|)"), index_start+1);
46 | if((index_end<1)||(k++>20)){ // max 20 messages
47 | break;
48 | }
49 |
50 | mqttclient.publish(GetTopic("debug"), debug_log_string.substring(index_start,index_end));
51 |
52 | index_start=index_end+3;
53 | }
54 | debug_log_string=""; // clear log string
55 | }
56 | }
57 |
58 |
59 | String GetTopic(String topic){
60 | return String(NODE_NAME) + String("/") + String(topic);
61 | }
62 |
--------------------------------------------------------------------------------
/main/datatypes.h:
--------------------------------------------------------------------------------
1 | #ifndef mydatatypes_H_
2 | #define mydatatypes_H_
3 |
4 | typedef struct
5 | {
6 | byte start;
7 | byte type;
8 | byte status;
9 | byte dataLen;
10 | } bmsPacketHeaderStruct;
11 |
12 | typedef struct
13 | {
14 | uint16_t Volts; // unit 1mV
15 | int32_t Amps; // unit 1mA
16 | int32_t Watts; // unit 1W
17 | uint16_t CapacityRemainAh;
18 | uint8_t CapacityRemainPercent; //unit 1%
19 | uint16_t Temp1; //unit 0.1C
20 | uint16_t Temp2; //unit 0.1C
21 | uint16_t BalanceCodeLow;
22 | uint16_t BalanceCodeHigh;
23 | uint8_t MosfetStatus;
24 |
25 | } packBasicInfoStruct;
26 |
27 | typedef struct
28 | {
29 | uint8_t NumOfCells;
30 | uint16_t CellVolt[BMS_MAX_CELLS]; //cell 1 has index 0 :-/
31 | uint16_t CellMax;
32 | uint16_t CellMin;
33 | uint16_t CellDiff; // difference between highest and lowest
34 | uint16_t CellAvg;
35 | } packCellInfoStruct;
36 |
37 | /*
38 | struct packEepromStruct
39 | {
40 | uint16_t POVP;
41 | uint16_t PUVP;
42 | uint16_t COVP;
43 | uint16_t CUVP;
44 | uint16_t POVPRelease;
45 | uint16_t PUVPRelease;
46 | uint16_t COVPRelease;
47 | uint16_t CUVPRelease;
48 | uint16_t CHGOC;
49 | uint16_t DSGOC;
50 | };
51 |
52 | #define STRINGBUFFERSIZE 300
53 | char stringBuffer[STRINGBUFFERSIZE];
54 | */
55 |
56 | #endif /* mydatatypes_H_ */
57 |
--------------------------------------------------------------------------------
/main/main.ino:
--------------------------------------------------------------------------------
1 | /*
2 | * Xiaoxiang BMS to MQTT via WiFi
3 | * by Bas Vermulst - https://github.com/BeaverUI/ESP32-BluetoothBMS2MQTT
4 | *
5 | * Based on original work from https://github.com/kolins-cz/Smart-BMS-Bluetooth-ESP32/blob/master/README.md
6 | *
7 |
8 | === configuring ===
9 | Using the #define parameters in the CONFIGURATION section, do the following:
10 | 1) configure WiFi via WIFI_SSID and WIFI_PASSWORD
11 | 2) configure MQTT broker via MQTTSERVER
12 | 3) set unique node name via NODE_NAME
13 | 4) ensure the BMS settings are OK. You can verify the name and address using the "BLE Scanner" app on an Android phone.
14 |
15 |
16 | === compiling ===
17 | 1) Add ESP-WROVER to the board manager:
18 | - File --> Preferences, add to board manager URLs: https://raw.githubusercontent.com/espressif/arduino-esp32/gh-pages/package_esp32_index.json
19 | - Then, Tools --> Board --> Board manager... --> install ESP32 package v2.0.3 or later.
20 |
21 |
22 | 2) Install required libraries:
23 | - MQTT (by Joel Gaehwiler)
24 | Install via "Manage Libraries..." under Tools.
25 |
26 | 3) Configure board:
27 | Select Tools --> Board --> "ESP32 Arduino" --> "ESP WRover module"
28 |
29 | 4) Connect board via USB.
30 |
31 | 5) Configure programming options:
32 | Select appropriate programming port under Tools --> Port
33 | Select correct partitioning: 1.9MB app (with OTA) or 2MB app with 2 MB SPIFFS - otherwise it won't fit
34 |
35 | 6) Program and go!
36 |
37 | */
38 |
39 | // ==== CONFIGURATION ====
40 | // BMS
41 | #define BMS_MAX_CELLS 15 // defines size of data types
42 | #define BMS_POLLING_INTERVAL 10*60*1000 // data output interval (shorter = connect more often = more battery consumption from BMS) in ms
43 |
44 | // BLE
45 | #define BLE_MIN_RSSI -75 // minimum signal strength before connection is attempted
46 | #define BLE_NAME "xiaoxiang" // name of BMS
47 | #define BLE_ADDRESS "a4:c1:38:1a:0c:49" // address of BMS
48 |
49 | #define BLE_SCAN_DURATION 1 // duration of scan in seconds
50 | #define BLE_REQUEST_DELAY 500 // package request delay after connecting - make this large enough to have the connection established in ms
51 | #define BLE_TIMEOUT 10*1000 // timeout of scan + gathering packets (too short will fail collecting all packets) in ms
52 |
53 | #define BLE_CALLBACK_DEBUG true // send debug messages via MQTT & serial in callbacks (handy for finding your BMS address, name, RSSI, etc)
54 |
55 | // MQTT
56 | #define MQTTSERVER "192.168.1.11"
57 | #define MQTT_USERNAME "" // leave empty if no credentials are needed
58 | #define MQTT_PASSWORD ""
59 | #define NODE_NAME "bms2mqtt"
60 |
61 | // WiFi
62 | #define WIFI_SSID "WIFI_SSID"
63 | #define WIFI_PASSWORD "WIFI_PASSWORD"
64 |
65 | // watchdog timeout
66 | #define WATCHDOG_TIMEOUT (BLE_TIMEOUT+10*1000) // go to sleep after x seconds
67 |
68 |
69 |
70 |
71 |
72 | // ==== MAIN CODE ====
73 | #include "datatypes.h" // for brevity the BMS stuff is in this file
74 | #include // for WiFi
75 | #include // for BLE
76 | #include // for MQTT
77 | #include // for MQTT
78 |
79 | #include // to read ESP battery voltage
80 | #include // to get reset reason
81 |
82 |
83 | // Init BMS
84 | static BLEUUID serviceUUID("0000ff00-0000-1000-8000-00805f9b34fb"); //xiaoxiang bms service
85 | static BLEUUID charUUID_rx("0000ff01-0000-1000-8000-00805f9b34fb"); //xiaoxiang bms rx id
86 | static BLEUUID charUUID_tx("0000ff02-0000-1000-8000-00805f9b34fb"); //xiaoxiang bms tx id
87 |
88 | const byte cBasicInfo = 3; //datablock 3=basic info
89 | const byte cCellInfo = 4; //datablock 4=individual cell info
90 | packBasicInfoStruct packBasicInfo;
91 | packCellInfoStruct packCellInfo;
92 | unsigned long bms_last_update_time=0;
93 | bool bms_status;
94 | #define BLE_PACKETSRECEIVED_BEFORE_STANDBY 0b11 // packets to gather before disconnecting
95 |
96 |
97 | WiFiClient wificlient_mqtt;
98 | MQTTClient mqttclient;
99 |
100 |
101 | // Other stuff
102 | float battery_voltage=0; // internal battery voltage
103 | String debug_log_string="";
104 | hw_timer_t * wd_timer = NULL;
105 |
106 |
107 | void setup(){
108 | // use a watchdog to set the sleep timer, this avoids issues with the crashing BLE stack
109 | // at some point we should smash this bug, but for now this workaround ensures reliable operation
110 | enableWatchdogTimer();
111 |
112 | Serial.begin(115200);
113 |
114 | // connect BLE, gather data from BMS, then disconnect and unload BLE
115 | bleGatherPackets();
116 |
117 |
118 | // Start networking
119 | WiFi.mode(WIFI_STA);
120 | WiFi.begin(WIFI_SSID, WIFI_PASSWORD);
121 | // optional: fixed IP address, it is recommended to assign a fixed IP via the DHCP server instead
122 | // IPAddress ip(192,168,1,31); IPAddress gateway(192,168,1,1); IPAddress subnet(255,255,0,0); WiFi.config(ip, gateway, subnet);
123 | Serial.print("Attempting to connect to WiFi...");
124 | while (WiFi.status() != WL_CONNECTED) {Serial.print("."); delay(1000);} Serial.println("");
125 | Serial.println("Connected");
126 | Serial.println("IP address: " + IPAddressString(WiFi.localIP()));
127 |
128 |
129 | getEspBatteryVoltage();
130 |
131 |
132 | // Start MQTT
133 | mqttclient.begin(MQTTSERVER, wificlient_mqtt);
134 | mqttclient.onMessage(handleMQTTreceive);
135 | MQTTconnect();
136 | handleMQTT();
137 |
138 | MqttDebug("All done, disconnecting.");
139 |
140 | Serial.println("All done, disconnecting.");
141 |
142 | // reset error handling
143 | bool unexpected_error=false;
144 | if((GetResetReason(0) == String("SW_RESET")) || (GetResetReason(0) == String("SW_CPU_RESET"))) {
145 | MqttDebug("ERROR: Software-reset of CPU! Something messed up.");
146 | }
147 |
148 | MqttPublishDebug();
149 |
150 | delay(1000); // give it 1 second to flush everything
151 |
152 | mqttclient.disconnect();
153 | WiFi.disconnect();
154 | Serial.flush();
155 |
156 | // done, now we wait for the wdt timer interrupt that puts us in deep sleep
157 | }
158 |
159 |
160 | // === Main stuff ====
161 | void loop(){
162 |
163 | }
164 |
165 |
166 | // enable watchdog timer -- a very ugly hack to overcome crashes of the BLE stack
167 | // (desperate times ask for desperate measures)
168 | void enableWatchdogTimer(){
169 | wd_timer = timerBegin(0, 80, true);
170 | timerAttachInterrupt(wd_timer, &WatchDogTimeoutHandler, true);
171 | timerAlarmWrite(wd_timer, WATCHDOG_TIMEOUT*1e3, false);
172 | timerAlarmEnable(wd_timer);
173 | }
174 |
175 |
176 | // WDT handler to put ESP in deep sleep after data has been obtained
177 | void ARDUINO_ISR_ATTR WatchDogTimeoutHandler()
178 | {
179 | esp_sleep_enable_timer_wakeup((BMS_POLLING_INTERVAL - WATCHDOG_TIMEOUT) * 1e3); // standby period is in ms, function accepts us
180 | esp_deep_sleep_start(); // sweet dreams
181 | }
182 |
183 |
184 | // read voltage of onboard battery
185 | void getEspBatteryVoltage(void){
186 | adc1_config_width(ADC_WIDTH_BIT_12);
187 | adc1_config_channel_atten(ADC1_CHANNEL_7,ADC_ATTEN_DB_11);
188 |
189 | battery_voltage = ((float) 2*adc1_get_raw(ADC1_CHANNEL_7)*(3.3*1.06/4095));
190 | }
191 |
192 |
193 | // ===== Handles for MQTT =====
194 | // handle connection and send messages at intervals
195 | void handleMQTT(void){
196 | if(WiFi.status() != WL_CONNECTED){
197 | Serial.println("WiFi disconnected. Reconnecting.");
198 | }
199 | while(WiFi.status() != WL_CONNECTED) {
200 | Serial.print(".");
201 | delay(1000);
202 | }
203 |
204 | if (!mqttclient.connected()){
205 | MQTTconnect();
206 | }
207 |
208 | // Send MQTT message
209 | Serial.println("Sending MQTT update");
210 |
211 | mqttclient.publish(GetTopic("ip"), IPAddressString(WiFi.localIP()));
212 | mqttclient.publish(GetTopic("free-heap"), String(ESP.getFreeHeap()));
213 | mqttclient.publish(GetTopic("maxalloc-heap"), String(xPortGetMinimumEverFreeHeapSize()));
214 | mqttclient.publish(GetTopic("ssid"), WiFi.SSID());
215 | mqttclient.publish(GetTopic("rssi"), String(WiFi.RSSI()));
216 |
217 | mqttclient.publish(GetTopic("reset-reason"), String(GetResetReason(0)) + String(" | ") + String(GetResetReason(1)));
218 |
219 | mqttclient.publish(GetTopic("runtime"), String(millis()/1000));
220 | mqttclient.publish(GetTopic("battery-voltage"), String(battery_voltage,2));
221 |
222 | mqttclient.publish(GetTopic("bms-status"), String(bms_status));
223 | mqttclient.publish(GetTopic("bms-status-age"), String( (millis()-bms_last_update_time)/1000 ));
224 |
225 | if(bms_status){
226 | mqttclient.publish(GetTopic("number-of-cells"), String(packCellInfo.NumOfCells));
227 | mqttclient.publish(GetTopic("current"), String((float)packBasicInfo.Amps / 1000,2));
228 | mqttclient.publish(GetTopic("voltage"), String((float)packBasicInfo.Volts / 1000,2));
229 | if(packCellInfo.NumOfCells != 0){
230 | mqttclient.publish(GetTopic("cell-voltage"), String((float)packBasicInfo.Volts /(1000*packCellInfo.NumOfCells), 2));
231 | }
232 | mqttclient.publish(GetTopic("cell-diff"), String((float)packCellInfo.CellDiff, 0));
233 | mqttclient.publish(GetTopic("soc"), String((float)packBasicInfo.CapacityRemainPercent,1));
234 |
235 | mqttclient.publish(GetTopic("temperature-1"), String((float)packBasicInfo.Temp1 / 10,1));
236 | mqttclient.publish(GetTopic("temperature-2"), String((float)packBasicInfo.Temp2 / 10,1));
237 | }
238 |
239 | MqttPublishDebug();
240 |
241 | mqttclient.loop();
242 | }
243 |
244 |
245 | // handler for incoming messages
246 | void handleMQTTreceive(String &topic, String &payload) {
247 | }
248 |
249 |
250 | // ===== Helper functions =====
251 | String GetResetReason(int core)
252 | {
253 | RESET_REASON reason=rtc_get_reset_reason(core);
254 | switch (reason)
255 | {
256 | case 1 : return String("POWERON_RESET");break; /**<1, Vbat power on reset*/
257 | case 3 : return String("SW_RESET");break; /**<3, Software reset digital core*/
258 | case 4 : return String("OWDT_RESET");break; /**<4, Legacy watch dog reset digital core*/
259 | case 5 : return String("DEEPSLEEP_RESET");break; /**<5, Deep Sleep reset digital core*/
260 | case 6 : return String("SDIO_RESET");break; /**<6, Reset by SLC module, reset digital core*/
261 | case 7 : return String("TG0WDT_SYS_RESET");break; /**<7, Timer Group0 Watch dog reset digital core*/
262 | case 8 : return String("TG1WDT_SYS_RESET");break; /**<8, Timer Group1 Watch dog reset digital core*/
263 | case 9 : return String("RTCWDT_SYS_RESET");break; /**<9, RTC Watch dog Reset digital core*/
264 | case 10 : return String("INTRUSION_RESET");break; /**<10, Instrusion tested to reset CPU*/
265 | case 11 : return String("TGWDT_CPU_RESET");break; /**<11, Time Group reset CPU*/
266 | case 12 : return String("SW_CPU_RESET");break; /**<12, Software reset CPU*/
267 | case 13 : return String("RTCWDT_CPU_RESET");break; /**<13, RTC Watch dog Reset CPU*/
268 | case 14 : return String("EXT_CPU_RESET");break; /**<14, for APP CPU, reseted by PRO CPU*/
269 | case 15 : return String("RTCWDT_BROWN_OUT_RESET");break;/**<15, Reset when the vdd voltage is not stable*/
270 | case 16 : return String("RTCWDT_RTC_RESET");break; /**<16, RTC Watch dog reset digital core and rtc module*/
271 | default : return String("NO_MEAN");
272 | }
273 | }
274 |
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/programmer-config.png:
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https://raw.githubusercontent.com/BeaverUI/ESP32-BluetoothBMS2MQTT/adcbf2d802fbd48049dd4d92c862aab2d0da0c33/programmer-config.png
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