├── .gitattributes
├── LICENSE
├── README.md
├── docs
├── BC_BuildSheet.pdf
├── BC_BuildSheet.svg
├── BC_ReplaceChassis.pdf
├── BC_ReplaceChassis.svg
├── BeanCounter-Feature_Lit.jpg
├── BeanCounter_ManualCombined.pdf
├── beancounter-front.jpg
├── beancounter_site_archive.zip
└── logo.png
├── firmware
└── BeanCounter_V10
│ ├── BeanCounter_V10.ino
│ ├── BeanCounter_V10.ino.hex
│ ├── BeanCounter_V10.ino.lst
│ ├── avrdude.conf
│ ├── avrdude.exe
│ ├── debug.cfg
│ ├── debug_custom.json
│ ├── empty_all.hex
│ ├── libusb0.dll
│ └── programming_script.bat
├── hardware
├── BeanCounter_V10.brd
├── BeanCounter_V10.sch
├── Production
│ ├── BeanCounter-Gerber.zip
│ ├── BeanCounter-MountSMD.zip
│ ├── BeanCounter-Panel-for-3DM.b#1
│ ├── BeanCounter-Panel-for-3DM.b#2
│ ├── BeanCounter-Panel-for-3DM.brd
│ ├── BeanCounter-Panel.brd
│ └── BeanCounter-centroids.csv
├── cad
│ ├── BC_3DP_Simple_Resin v1.3mf
│ ├── BC_3DP_Simple_Resin v1.f3d
│ ├── BC_3DP_Simple_Resin v1.iges
│ └── BC_3DP_Simple_Resin v1.step
└── libs
│ ├── IR.lbr
│ ├── OSHWBC.svg
│ ├── logo.lbr
│ ├── logo.svg
│ └── tape.lbr
├── mechanical
├── BeanCounter_Rev11.step
├── BeanCounter_Rev11.stl
├── BeanCounter_Tall_Slot_Mod.stl
├── BeanCounter_v10_Stock.f3d
├── BeanCounter_v10_Stock.step
├── BeanCounter_v10_Stock.stl
└── BeanCounter_v11.f3z
└── packaging
└── sticker.svg
/.gitattributes:
--------------------------------------------------------------------------------
1 | # This document allows GitHub to correctly identify Altium Designer, KiCAD, Gerber and Eagle documents and add them to GitHub Repository's language statistics.
2 | # 这个文档可以使GitHub正确的识别Altium Designer、KiCAD、Gerber以及Eagle的文档,并将它们加入到GitHub Repository的语言统计中。
3 |
4 | # https://gist.github.com/SynthesisDu/61c37bf71159cc9a511558ec7c218339
5 |
6 | *.OutJob linguist-detectable=true
7 | *.PcbDoc linguist-detectable=true
8 | *.PrjPCB linguist-detectable=true
9 | *.SchDoc linguist-detectable=true
10 | *.outjob linguist-detectable=true
11 | *.pcbdoc linguist-detectable=true
12 | *.prjpcb linguist-detectable=true
13 | *.schdoc linguist-detectable=true
14 | *.PCB linguist-detectable=true
15 | *.sch linguist-detectable=true
16 | *.lib linguist-detectable=true
17 | *.epf linguist-detectable=true
18 | *.brd linguist-detectable=true
19 | *.pro linguist-detectable=true
20 | *.gbr linguist-detectable=true
21 | *.cmp linguist-detectable=true
22 | *.gbl linguist-detectable=true
23 | *.gbo linguist-detectable=true
24 | *.gbp linguist-detectable=true
25 | *.gbs linguist-detectable=true
26 | *.gko linguist-detectable=true
27 | *.gml linguist-detectable=true
28 | *.gpb linguist-detectable=true
29 | *.gpt linguist-detectable=true
30 | *.gtl linguist-detectable=true
31 | *.gto linguist-detectable=true
32 | *.gtp linguist-detectable=true
33 | *.gts linguist-detectable=true
34 | *.ncl linguist-detectable=true
35 | *.sol linguist-detectable=true
36 | *.GBR linguist-detectable=true
37 | *.CMP linguist-detectable=true
38 | *.GBL linguist-detectable=true
39 | *.GBO linguist-detectable=true
40 | *.GBP linguist-detectable=true
41 | *.GBS linguist-detectable=true
42 | *.GKO linguist-detectable=true
43 | *.GML linguist-detectable=true
44 | *.GBP linguist-detectable=true
45 | *.GPT linguist-detectable=true
46 | *.GTL linguist-detectable=true
47 | *.GTO linguist-detectable=true
48 | *.GTP linguist-detectable=true
49 | *.GTS linguist-detectable=true
50 | *.NCL linguist-detectable=true
51 | *.SOL linguist-detectable=true
52 | *.kicad_pcb linguist-detectable=true
53 | *.pro linguist-detectable=true
54 | *.obj linguist-detectable=true
55 | *.stl linguist-detectable=true
56 | *.md linguist-detectable=true
57 | *.dxf linguist-detectable=true
58 | *.dwg linguist-detectable=true
--------------------------------------------------------------------------------
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/README.md:
--------------------------------------------------------------------------------
1 | # BeanCounter
2 |
3 | [![CC BY-SA 4.0][cc-by-sa-shield]][cc-by-sa]
4 |
5 | BeanCounter is an SMT parts counter that fits in your pocket. It’s battery powered and uses two IR photointerrupters to count parts about as fast as you can pull them through. It works with any opaque, 8-mm-wide carrier tape up to 2 mm in height, which covers most 0805-or-smaller LEDs and passives, as well as SOT23 transistors. It’s an affordable SMT tape counter without unnecessary bells and whistles.
6 |
7 | 
8 |
Photo Courtesy of Hannah Wood/SparkFun Electronics
9 |
10 | ## Available Now at [Crowd Supply](https://www.crowdsupply.com/great-big-factory/beancounter), [Mouser](https://www.mouser.com/c/electromechanical/industrial-automation/?m=Great%20Big%20Factory), and [SparkFun](https://www.sparkfun.com/products/21738)
11 |
12 | To use BeanCounter, simply turn it on and start pulling tape through. It will immediately begin counting your parts using one of two modes:
13 |
14 | * Inventory Mode - Using just one sensor, BeanCounter polls at its fastest rate, allowing you to count long tapes and partial reels very quickly.
15 | * Dispense Mode - With both sensors active, BeanCounter can detect the direction in which you are pulling tape, which allows it to count upward in one direction and downward in the other. This feature is useful in kitting contexts where you may be cutting fixed quantities off the end of a full reel.
16 | Part pitch is configurable in either mode, so you can accurately count any part that physically fits through the counter.
17 |
18 | Digging a little deeper, what BeanCounter actually does is count feed holes and divide by the part pitch. Because it cannot differentiate between parts and empty pockets, you will need to ensure that it begins counting after empty tape has been pulled through and stops counting before it reaches the tail. To help with this, we’ve added a "pause" button that you can use to freeze the count while pulling empty tape.
19 |
20 | [cc-by-sa]: http://creativecommons.org/licenses/by-sa/4.0/
21 | [cc-by-sa-shield]: https://img.shields.io/badge/License-CC%20BY--SA%204.0-lightgrey.svg
22 |
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1 | /************************************************************************************************
2 | * --------------------------------------------------------------------------------
3 | * ______ ______ __
4 | * | __ \.-----.---.-.-----.| |.-----.--.--.-----.| |_.-----.----.
5 | * | __ <| -__| _ | || ---|| _ | | | || _| -__| _|
6 | * |______/|_____|___._|__|__||______||_____|_____|__|__||____|_____|__|
7 | * SMT Parts Counting Tool
8 | * ( ) ( ) ( ) ( ) ( ) ( ) ( )
9 | * --------------------------------------------------------------------------------
10 | *
11 | * Ver 1.0
12 | * Targeting ATtiny861V-10MU
13 | * Built in Arduino using Spence Konde's ATTinyCore (https://github.com/SpenceKonde/ATTinyCore)
14 | *
15 | * Copyright 2022 Nick Poole
16 | *
17 | * Permission is hereby granted, free of charge, to any person obtaining a copy of this software
18 | * and associated documentation files (the "Software"), to deal in the Software without restriction,
19 | * including without limitation the rights to use, copy, modify, merge, publish, distribute,
20 | * sublicense, and/or sell copies of the Software, and to permit persons to whom the Software
21 | * is furnished to do so, subject to the following conditions:
22 | *
23 | * The above copyright notice and this permission notice shall be included in all copies or
24 | * substantial portions of the Software.
25 | *
26 | * THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING
27 | * BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND
28 | * NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM,
29 | * DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
30 | * OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE.
31 | ************************************************************************************************/
32 |
33 | #include
34 |
35 | // Pin defines
36 | #define DIGIT1_CATHODE 8
37 | #define DIGIT2_CATHODE 9
38 | #define DIGIT3_CATHODE 10
39 | #define IRLED 11
40 | #define STARTBTN 12
41 | #define SETBTN 13
42 | #define IRSENSOR_A A9
43 | #define IRSENSOR_B A6
44 |
45 | // EEPROM Addresses
46 | #define EEPROM_ADDR_PITCH 0x00
47 | #define EEPROM_ADDR_MODE 0x01
48 |
49 | // This is the amount of dead time where we allow a digit
50 | // to be on before moving on to the next. Ideally, we would
51 | // never busy-wait like this. We're already polling the
52 | // IR sensors in the downtime during count mode. This is
53 | // just used to increase subjective display brightness
54 | // in modes where nothing needs to be done between segment
55 | // updates
56 | int scanDelay = 500;
57 |
58 | // These variables are used to store the state of the IR
59 | // interruptors between checks, particularly when counting
60 | // in two-sensor up/down mode.
61 | byte state_previous = 0b00;
62 | byte state_a = 0b01;
63 | byte state_b = 0b10;
64 | bool bool_state_previous = 1;
65 |
66 | // These bytes are used to store the state of every LED in the
67 | // 7-segment display. They are essentially a frame buffer for the
68 | // 7-seg.
69 | byte digit1 = 0;
70 | byte digit2 = 0;
71 | byte digit3 = 0;
72 |
73 | // Device Mode
74 | // This is the state of the device wrt the top-level state machine.
75 | // 0 - IDLE/STOP
76 | // 1 - COUNTING
77 | // 2 - RESET
78 | // 3 - SETTINGS MENU
79 | byte deviceMode = 0;
80 |
81 | // Return Mode stores the state number of the mode that a given
82 | // mode "exits" to. This is useful when going to mode 3 because
83 | // we should always return from the Settings Menu into the mode
84 | // that we entered from
85 | byte returnMode;
86 |
87 | // Counting Mode
88 | // 0: Inventory Mode
89 | // In Inventory Mode, we use only one IR interruptor. This is
90 | // faster because we only need to read one ADC and the decision-making
91 | // is simpler. Also, because it's direction agnostic, it correctly
92 | // handles end/start of tape.
93 | // 1: Dispense Mode
94 | // In Dispense Mode we use both IR interruptors to create an encoder
95 | // with the carrier tape. This allows us to determine the direction
96 | // of the tape at the expense of counting more slowly. Also, because
97 | // end/start of tape transitions look identical to motion in the
98 | // opposite direction, we can't correctly count end/start of tape.
99 | bool countingMode = 0;
100 |
101 | // pitch of the parts on the carrier tape in mm
102 | byte pitch = 4;
103 |
104 | // ratio of holes in the carrier tape to actual parts,
105 | // calculated based on the pitch
106 | float ratio = 1.0;
107 |
108 | // displayBuf is a place to store a value to be
109 | // displayed on the 7-seg using the translateSegments()
110 | // method
111 | int displayBuf = 0;
112 |
113 | // count is a place to store the parts count, especially
114 | // when the display is showing something different
115 | int count = 0;
116 |
117 | // numPos is used to store the individual digits of a
118 | // number in order of their decimal place. This is the
119 | // output buffer of the numPositions() method. It's
120 | // global to avoid passing memory pointers around and
121 | // inevitably creating a hard to diagnose bug.
122 | byte numPos[10] = {0, 0, 0, 0, 0, 0, 0, 0, 0, 0};
123 |
124 | // This is a lookup table of segment states in order
125 | // their integer value. i.e. segLUT[6] returns the
126 | // LED states to display a '6'
127 | const byte segLUT[10] = {
128 | 0b01110111,
129 | 0b00100100,
130 | 0b01011101,
131 | 0b01011011,
132 | 0b00111010,
133 | 0b01101011,
134 | 0b01101111,
135 | 0b01010010,
136 | 0b01111111,
137 | 0b01111010};
138 |
139 | // We don't do much in setup() just set some
140 | // pinModes and initial pin states. We also check
141 | // the EEPROM for saved user settings
142 | void setup()
143 | {
144 |
145 | for (int i = 0; i < 12; i++)
146 | {
147 | pinMode(i, OUTPUT);
148 | digitalWrite(i, 0);
149 | }
150 |
151 | for (int i = 12; i < 14; i++)
152 | {
153 | pinMode(i, INPUT_PULLUP);
154 | }
155 |
156 | pinMode(IRSENSOR_A, INPUT);
157 | pinMode(IRSENSOR_B, INPUT);
158 | loadSettings();
159 | delay(50);
160 | selfTest();
161 | delay(50);
162 | //digitalWrite(IRLED, 1);
163 | }
164 |
165 | // The main loop just manages the state machine
166 | void loop()
167 | {
168 |
169 | switch (deviceMode)
170 | {
171 | case 0:
172 | mode0();
173 | break;
174 | case 1:
175 | mode1();
176 | break;
177 | case 2:
178 | mode2();
179 | break;
180 | case 3:
181 | mode3();
182 | break;
183 | default:
184 | deviceMode = 0;
185 | break;
186 | }
187 |
188 | //ADC TEST MODE
189 | //translateSegments(analogRead(A9));
190 | //updateLED();
191 |
192 | }
193 |
194 | // Check EEPROM for user settings and load them
195 | void loadSettings()
196 | {
197 | byte nvmPitch, nvmMode;
198 | EEPROM.get(EEPROM_ADDR_PITCH, nvmPitch);
199 | EEPROM.get(EEPROM_ADDR_MODE, nvmMode);
200 |
201 | // We're hypervigilant about writing a valid value to pitch,
202 | // This way even if EEPROM gets corrupted by low battery,
203 | // At least the pitch ends up in a known and user-correctable
204 | // state
205 | if (nvmPitch == 1 || nvmPitch == 2 || nvmPitch == 4 || nvmPitch == 8 || nvmPitch == 12 || nvmPitch == 16)
206 | {
207 | pitch = nvmPitch;
208 | ratio = 4.0 / int(pitch);
209 | }
210 |
211 | if (nvmMode == 0x00)
212 | {
213 | countingMode = 0;
214 | }
215 | else if (nvmMode == 0x01)
216 | {
217 | countingMode = 1;
218 | }
219 | return;
220 | }
221 |
222 | // Mode 0: IDLE/STOP
223 | // In this mode, the BeanCounter isn't counting. It just displays the last
224 | // count and ignores the IR interruptors. To save battery, it also shuts off
225 | // the IR illuminators.
226 | void mode0()
227 | {
228 |
229 | if (digitalRead(STARTBTN) == 0)
230 | {
231 | deviceMode = 2;
232 | returnMode = 1;
233 | return;
234 | }
235 |
236 | digitalWrite(IRLED, 0);
237 |
238 | byte blinkTimer = 0;
239 |
240 | while (deviceMode == 0)
241 | {
242 |
243 | blinkTimer++;
244 |
245 | updateLED();
246 |
247 | if (digitalRead(STARTBTN) == 0)
248 | {
249 | delay(500);
250 | deviceMode = 1;
251 | }
252 |
253 | if (digitalRead(SETBTN) == 0)
254 | {
255 | delay(500);
256 | deviceMode = 3;
257 | returnMode = 0;
258 | }
259 |
260 | if(blinkTimer > 125)
261 | {
262 | translateSegments(displayBuf);
263 | }
264 | else
265 | {
266 | digit1 = 0;
267 | }
268 | }
269 | }
270 |
271 | // Mode 1: COUNTING
272 | // In this mode, we're just checking the user buttons between counting parts
273 | // and updating the display. The actual counting (polling the IR interruptors)
274 | // happens inside of updateLED() for timing reasons.
275 | void mode1()
276 | {
277 |
278 | if (digitalRead(STARTBTN) == 0)
279 | {
280 | deviceMode = 2;
281 | returnMode = 0;
282 | return;
283 | }
284 |
285 | digitalWrite(IRLED, 1);
286 |
287 | delay(50);
288 |
289 | while (deviceMode == 1)
290 | {
291 |
292 | updateLED();
293 |
294 | if (digitalRead(STARTBTN) == 0)
295 | {
296 | delay(500);
297 | deviceMode = 0;
298 | }
299 |
300 | if (digitalRead(SETBTN) == 0)
301 | {
302 | delay(500);
303 | deviceMode = 3;
304 | returnMode = 1;
305 | }
306 |
307 | translateSegments(displayBuf);
308 | }
309 | }
310 |
311 | // Mode 2: RESET
312 | // In this mode, we wait to see if the user really means it
313 | // (if they're holding the button down) and then we reset the
314 | // counter
315 | void mode2()
316 | {
317 | while (deviceMode == 2)
318 | {
319 | for (int i = 0; i < 100; i++)
320 | {
321 | updateLED();
322 | }
323 | delay(300);
324 | if (digitalRead(STARTBTN) == 1)
325 | {
326 | selfTest();
327 | count = 0;
328 | displayBuf = 0;
329 | deviceMode = returnMode;
330 | }
331 | }
332 | }
333 |
334 | // Mode 3: SETTINGS MENU
335 | // In mode 3, the SETUP button cycles through various settings that can be
336 | // adjusted using the COUNT/RESET button. In order to exit the mode 3, the
337 | // user must cycle through the entire settings menu. Probably OK because the
338 | // user likely won't adjust the settings often.
339 | void mode3()
340 | {
341 | byte mode3state = 0;
342 |
343 | while (deviceMode == 3)
344 | {
345 |
346 | switch(mode3state)
347 | {
348 | case 0:
349 | if (digitalRead(STARTBTN) == 0)
350 | {
351 | delay(200);
352 | switch (pitch)
353 | {
354 | case 1:
355 | pitch = 2;
356 | break;
357 | case 2:
358 | pitch = 4;
359 | break;
360 | case 4:
361 | pitch = 8;
362 | break;
363 | case 8:
364 | pitch = 12;
365 | break;
366 | case 12:
367 | pitch = 16;
368 | break;
369 | case 16:
370 | pitch = 1;
371 | break;
372 | }
373 | ratio = 4.0 / int(pitch);
374 | }
375 | if (digitalRead(SETBTN) == 0)
376 | {
377 | delay(200);
378 | mode3state = 1;
379 | }
380 | numPositions(pitch);
381 | digit3 = segLUT[numPos[0]];
382 | digit2 = segLUT[numPos[1]];
383 | digit1 = 0b01111100; // "P" for Pitch
384 | updateLED();
385 | break;
386 |
387 | case 1:
388 | if (digitalRead(STARTBTN) == 0)
389 | {
390 | delay(200);
391 | switch (countingMode)
392 | {
393 | case 0:
394 | countingMode = 1;
395 | count = 0;
396 | displayBuf = 0;
397 | break;
398 | case 1:
399 | countingMode = 0;
400 | count = 0;
401 | displayBuf = 0;
402 | break;
403 | }
404 | }
405 | if (digitalRead(SETBTN) == 0)
406 | {
407 | delay(200);
408 | mode3state = 2;
409 | }
410 | if(countingMode == 0){
411 | digit1 = 0b00100100; // I
412 | digit2 = 0b00001110; // n
413 | digit3 = 0b00000111; // v
414 | }else{
415 | digit1 = 0b00011111; // d
416 | digit2 = 0b00100100; // I
417 | digit3 = 0b01101011; // S
418 | }
419 | updateLED();
420 | break;
421 |
422 | case 2:
423 | // Check EEPROM to see if we've changed the settings
424 | // and if we have, save the new ones
425 | byte nvmPitch, nvmMode;
426 | EEPROM.get(EEPROM_ADDR_PITCH, nvmPitch);
427 | EEPROM.get(EEPROM_ADDR_MODE, nvmMode);
428 | if (nvmPitch != pitch)
429 | {
430 | EEPROM.put(EEPROM_ADDR_PITCH, pitch);
431 | }
432 | if (nvmMode != countingMode)
433 | {
434 | EEPROM.put(EEPROM_ADDR_MODE, countingMode);
435 | }
436 | deviceMode = returnMode; // Return to whichever mode sent us here
437 | break;
438 | }
439 |
440 | }
441 | }
442 |
443 | // This method takes the int stored in displayBuf and
444 | // shoves it into numPositions, which results in the int
445 | // being split into digits. Each digit is fetched from the
446 | // result array numPos[], translated into a String of LED
447 | // segment states by segLUT[] and assigned to a
448 | // display digit
449 | void translateSegments(int displayBuf)
450 | {
451 | numPositions(displayBuf);
452 | digit3 = segLUT[numPos[0]];
453 | digit2 = segLUT[numPos[1]];
454 | digit1 = segLUT[numPos[2]];
455 | }
456 |
457 | // This method is called to "scan" the 7-seg once. In order to
458 | // achieve the Persistence of Vision effect necessary to make the
459 | // display visible, this method needs to be called as often as possible.
460 | // In order to keep BOM costs low, we aren't using any external comparators
461 | // which means we need to use the ADCs on the uC. This also means that
462 | // we can't update our counter in an interrupt. The only alternative
463 | // is to poll the IR interruptors as often as possible. Luckily, we
464 | // need to be busy periodically between updating each digit of the
465 | // display, so we use that time to do our counting. If we don't need to
466 | // be coounting, we busywait instead.
467 | void updateLED()
468 | {
469 |
470 | for (int i = 0; i < 7; i++)
471 | {
472 | digitalWrite(i, bitRead(digit1, 6-i));
473 | }
474 |
475 | digitalWrite(DIGIT1_CATHODE, 1);
476 | if (deviceMode == 1)
477 | {
478 | updateCount();
479 | }
480 | else
481 | {
482 | delayMicroseconds(scanDelay);
483 | }
484 | digitalWrite(DIGIT1_CATHODE, 0);
485 |
486 | for (int i = 0; i < 7; i++)
487 | {
488 | digitalWrite(i, bitRead(digit2, 6-i));
489 | }
490 |
491 | digitalWrite(DIGIT2_CATHODE, 1);
492 | if (deviceMode == 1)
493 | {
494 | updateCount();
495 | }
496 | else
497 | {
498 | delayMicroseconds(scanDelay);
499 | }
500 | digitalWrite(DIGIT2_CATHODE, 0);
501 |
502 | for (int i = 0; i < 7; i++)
503 | {
504 | digitalWrite(i, bitRead(digit3, 6-i));
505 | }
506 |
507 | digitalWrite(DIGIT3_CATHODE, 1);
508 | if (deviceMode == 1)
509 | {
510 | updateCount();
511 | }
512 | else
513 | {
514 | delayMicroseconds(scanDelay);
515 | }
516 | digitalWrite(DIGIT3_CATHODE, 0);
517 | }
518 |
519 | // This method takes an integer as an argument and returns
520 | // an array of digits organized by decimal place.
521 | void numPositions(int num)
522 | {
523 | for (int i = 0; i < 10; i++)
524 | {
525 | numPos[i] = 0;
526 | }
527 | byte pos = 0;
528 | while (num != 0)
529 | {
530 | numPos[pos] = num % 10;
531 | num = num / 10;
532 | pos++;
533 | }
534 | return;
535 | }
536 |
537 | // This is the function that actually deals with the ADCs
538 | // and turns blinking lights into parts counts. There are two
539 | // modes we can use to count:
540 | // Mode 0 is "Inventory Mode"
541 | // In Inventory Mode, we use only one IR interruptor. This is
542 | // faster because we only need to read one ADC and the decision-making
543 | // is simpler. Also, because it's direction agnostic, it correctly
544 | // handles end/start of tape.
545 | // Mode 1 is "Dispense Mode"
546 | // In Dispense Mode we use both IR interruptors to create an encoder
547 | // with the carrier tape. This allows us to determine the direction
548 | // of the tape at the expense of counting more slowly. Also, because
549 | // end/start of tape transitions look identical to motion in the
550 | // opposite direction, we can't correctly count end/start of tape.
551 | void updateCount()
552 | {
553 |
554 | if (countingMode == 1)
555 | {
556 |
557 | /**************** Dispense Mode ****************/
558 | // Fetch the ADC
559 | int adc_a = analogRead(IRSENSOR_A);
560 | int adc_b = analogRead(IRSENSOR_B);
561 |
562 | // Here we create a deadzone between high and low
563 | // sensor readings to prevent miscounting. Theoretically,
564 | // you don't need to do this, but since this device operates
565 | // in meatspace, it's possible for sensor values to fluctuate
566 | // even if the tape isn't moving. Without deadzone, it was
567 | // possible to occlude the sensor just enough for it to start
568 | // "counting" parts at 1/2 polling speed.
569 | // The state values may look like nonsense but it's really just
570 | // assigning the state of each IR interruptor to a separate bit in
571 | // a two bit binary number. This makes state transitions easier to
572 | // track
573 | if (adc_a > 100)
574 | {
575 | state_a = 0b01;
576 | }
577 | else if (adc_a < 50)
578 | {
579 | state_a = 0b00;
580 | }
581 | if (adc_b > 100)
582 | {
583 | state_b = 0b10;
584 | }
585 | else if (adc_b < 50)
586 | {
587 | state_b = 0b00;
588 | }
589 |
590 | byte state_current = state_a + state_b;
591 |
592 | // If the state we just measured is different than the last time we were
593 | // polled, it means the tape has moved! Time to count!
594 | if (state_current != state_previous)
595 | {
596 | // The state transitions for tape moving "up" are:
597 | // 00 01 11 10
598 | // and for a tape moving "down" are:
599 | // 00 10 11 01
600 | // but because of the geometry involved, the "00"
601 | // state is very short, we shouldn't rely on detecting
602 | // it. So we only increment/decrement on the transition
603 | // out of "11" which is our longest state.
604 | if (state_previous == 0b11)
605 | {
606 | switch (state_current)
607 | {
608 | case 0b01:
609 | count++;
610 | // We don't keep track of which way we're counting
611 | // so instead we just count into the negative and
612 | // display the absolute value
613 | displayBuf = abs(count) * ratio; // multiply by hole-to-part ratio
614 | break;
615 | case 0b10:
616 | count--;
617 | displayBuf = abs(count) * ratio;
618 | break;
619 | }
620 | }
621 | state_previous = state_current;
622 | }
623 |
624 | }
625 | else
626 | {
627 | /**************** Inventory Mode ****************/
628 | // Fetch the ADC
629 | int adc_a = analogRead(IRSENSOR_A);
630 |
631 | // Create a bool to store the sensor state
632 | bool bool_state_current;
633 |
634 | // We need to do the deadzone trick here as well for stability
635 | if (adc_a > 100)
636 | {
637 | bool_state_current = 1;
638 | }
639 | else if (adc_a < 50)
640 | {
641 | bool_state_current = 0;
642 | }
643 |
644 | // If the state we just measured is different than the last time we were
645 | // polled, it means the tape has moved! Time to count!
646 | if (bool_state_current != bool_state_previous)
647 | {
648 | if (bool_state_current == 1)
649 | {
650 | count++;
651 | displayBuf = count * ratio; // multiply by hole-to-part ratio
652 | }
653 | bool_state_previous = bool_state_current;
654 | }
655 | }
656 | }
657 |
658 | void selfTest()
659 | {
660 | byte pass = 0;
661 |
662 | for (byte i = 0; i < 10; i++)
663 | {
664 | digitalWrite(IRLED, 1);
665 | delay(20);
666 | if ( analogRead(IRSENSOR_A) > 100 && analogRead(IRSENSOR_B) > 100 )
667 | {
668 | pass++;
669 | }
670 | digitalWrite(IRLED, 0);
671 | delay(20);
672 | if ( analogRead(IRSENSOR_A) < 50 && analogRead(IRSENSOR_B) < 50 )
673 | {
674 | pass++;
675 | }
676 | }
677 |
678 | if (pass < 15)
679 | {
680 | digit1 = 0b00101111; // b
681 | digit2 = 0b01111110; // A
682 | digit3 = 0b00011010; // t
683 | for(int i = 0; i < 500; i++){updateLED();}
684 | digit1 = 0b01101101; // E
685 | digit2 = 0b00001100; // r
686 | digit3 = 0b00001100; // r
687 | for(int i = 0; i < 500; i++){updateLED();}
688 | }
689 |
690 | digitalWrite(IRLED, 0);
691 |
692 | return;
693 | }
694 |
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224 | :100DF0000201010000803F0477245D5B3A6B6F5273
225 | :020E00007F7AF7
226 | :00000001FF
227 |
--------------------------------------------------------------------------------
/firmware/BeanCounter_V10/avrdude.exe:
--------------------------------------------------------------------------------
https://raw.githubusercontent.com/NPoole/BeanCounter/e7033c2050229e9222a8c606cd63f7d90ea8b326/firmware/BeanCounter_V10/avrdude.exe
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/firmware/BeanCounter_V10/debug.cfg:
--------------------------------------------------------------------------------
1 | # SPDX-License-Identifier: GPL-2.0-or-later
2 | #
3 | # Example OpenOCD configuration file for ESP32-WROVER-KIT board.
4 | #
5 | # For example, OpenOCD can be started for ESP32 debugging on
6 | #
7 | # openocd -f board/esp32-wrover-kit-3.3v.cfg
8 | #
9 |
10 | # Source the JTAG interface configuration file
11 | source [find interface/ftdi/esp32_devkitj_v1.cfg]
12 | set ESP32_FLASH_VOLTAGE 3.3
13 | # Source the ESP32 configuration file
14 | source [find target/esp32.cfg]
15 |
--------------------------------------------------------------------------------
/firmware/BeanCounter_V10/debug_custom.json:
--------------------------------------------------------------------------------
1 | {
2 | "name":"Arduino on ESP32",
3 | "toolchainPrefix":"xtensa-esp32-elf",
4 | "svdFile":"esp32.svd",
5 | "request":"attach",
6 | "postAttachCommands":[
7 | "set remote hardware-watchpoint-limit 2",
8 | "monitor reset halt",
9 | "monitor gdb_sync",
10 | "thb setup",
11 | "c"
12 | ],
13 | "overrideRestartCommands":[
14 | "monitor reset halt",
15 | "monitor gdb_sync",
16 | "thb setup",
17 | "c"
18 | ]
19 | }
--------------------------------------------------------------------------------
/firmware/BeanCounter_V10/empty_all.hex:
--------------------------------------------------------------------------------
1 | :0200000002C03C
2 | :00000001FF
3 |
--------------------------------------------------------------------------------
/firmware/BeanCounter_V10/libusb0.dll:
--------------------------------------------------------------------------------
https://raw.githubusercontent.com/NPoole/BeanCounter/e7033c2050229e9222a8c606cd63f7d90ea8b326/firmware/BeanCounter_V10/libusb0.dll
--------------------------------------------------------------------------------
/firmware/BeanCounter_V10/programming_script.bat:
--------------------------------------------------------------------------------
1 | @echo BeanCounter Firmware Programming Script v01
2 |
3 | :begin
4 |
5 | pause
6 |
7 | start /B /wait .\avrdude -C.\avrdude.conf -v -pattiny861 -cusbtiny -B8 -e -Uefuse:w:0xFF:m -Uhfuse:w:0b11010111:m -Ulfuse:w:0xF1:m -Uflash:w:.\empty_all.hex:i
8 |
9 | start /B /wait .\avrdude -C.\avrdude.conf -v -pattiny861 -cusbtiny -B8 -Uflash:w:.\BeanCounter_V10.ino.hex:i
10 |
11 | GOTO begin
--------------------------------------------------------------------------------
/hardware/Production/BeanCounter-Gerber.zip:
--------------------------------------------------------------------------------
https://raw.githubusercontent.com/NPoole/BeanCounter/e7033c2050229e9222a8c606cd63f7d90ea8b326/hardware/Production/BeanCounter-Gerber.zip
--------------------------------------------------------------------------------
/hardware/Production/BeanCounter-MountSMD.zip:
--------------------------------------------------------------------------------
https://raw.githubusercontent.com/NPoole/BeanCounter/e7033c2050229e9222a8c606cd63f7d90ea8b326/hardware/Production/BeanCounter-MountSMD.zip
--------------------------------------------------------------------------------
/hardware/Production/BeanCounter-centroids.csv:
--------------------------------------------------------------------------------
1 | Screaming Circuits SMD component position file.
2 | Created by Centroid_ScreamingCircuits_smd.ulp 1.2.0.
3 |
4 | Centroid Data for pc board: "BeanCounter-Panel.brd" as of: 8/5/2022 2:25 AM
5 | Measurements are in inches. Comma delimited
6 | Only surface mount components included
7 |
8 | RefDes,Layer,LocationX,LocationY,Rotation
9 | BT1,Bottom,4.076,0.510,270
10 | BT2,Bottom,4.076,2.810,270
11 | C1,Top,0.990,0.300,270
12 | C2,Top,1.440,0.500,90
13 | C3,Top,1.040,0.600,270
14 | C4,Top,0.990,2.600,270
15 | C5,Top,1.440,2.800,90
16 | C6,Top,1.040,2.900,270
17 | D1,Top,0.785,1.855,90
18 | D1S1,Top,2.190,0.900,0
19 | D1S2,Top,1.990,0.700,90
20 | D1S3,Top,1.990,3.000,90
21 | D1S4,Top,2.190,0.500,0
22 | D1S5,Top,1.990,0.300,90
23 | D1S6,Top,2.390,0.300,90
24 | D1S7,Top,2.190,0.100,0
25 | D1S8,Top,1.990,2.600,90
26 | D1S9,Top,2.390,2.600,90
27 | D1S10,Top,2.190,3.200,0
28 | D1S11,Top,2.190,2.800,0
29 | D1S12,Top,2.190,2.400,0
30 | D2,Top,0.785,4.155,90
31 | D2S1,Top,2.890,0.900,0
32 | D2S2,Top,2.690,0.700,90
33 | D2S3,Top,3.090,0.700,90
34 | D2S4,Top,2.890,0.500,0
35 | D2S5,Top,2.690,0.300,90
36 | D2S6,Top,3.090,0.300,90
37 | D2S7,Top,2.890,0.100,0
38 | D2S8,Top,2.690,3.000,90
39 | D2S9,Top,3.090,3.000,90
40 | D2S10,Top,2.690,2.600,90
41 | D2S11,Top,3.090,2.600,90
42 | D2S12,Top,2.890,3.200,0
43 | D2S13,Top,2.890,2.800,0
44 | D2S14,Top,2.890,2.400,0
45 | D3,Top,0.786,1.580,270
46 | D3S1,Top,3.590,0.900,0
47 | D3S2,Top,3.390,0.700,90
48 | D3S3,Top,3.790,0.700,90
49 | D3S4,Top,3.590,0.500,0
50 | D3S5,Top,3.390,0.300,90
51 | D3S6,Top,3.790,0.300,90
52 | D3S7,Top,3.590,0.100,0
53 | D3S8,Top,3.390,3.000,90
54 | D3S9,Top,3.790,3.000,90
55 | D3S10,Top,3.390,2.600,90
56 | D3S11,Top,3.790,2.600,90
57 | D3S12,Top,3.590,3.200,0
58 | D3S13,Top,3.590,2.800,0
59 | D3S14,Top,3.590,2.400,0
60 | D4,Top,0.786,3.880,270
61 | DIS1,Top,2.390,3.000,90
62 | DIS3,Top,2.390,0.700,90
63 | E$1,Top,0.270,4.662,0
64 | E$2,Bottom,0.270,4.662,0
65 | E$3,Top,4.308,4.662,0
66 | E$4,Bottom,4.308,4.662,0
67 | E$5,Top,0.270,-0.212,0
68 | E$6,Bottom,0.270,-0.212,0
69 | Q1,Top,1.740,0.300,270
70 | Q2,Top,1.740,0.150,270
71 | Q3,Top,1.740,0.450,270
72 | Q4,Top,1.740,2.600,270
73 | Q5,Top,1.740,2.450,270
74 | Q6,Top,1.740,2.750,270
75 | R1,Top,1.190,1.850,270
76 | R2,Top,1.690,0.900,0
77 | R3,Top,1.690,0.850,0
78 | R4,Top,1.690,0.800,0
79 | R5,Top,1.690,0.750,0
80 | R6,Top,1.690,0.700,0
81 | R7,Top,1.690,0.650,0
82 | R8,Top,1.690,0.600,0
83 | R9,Top,1.640,0.300,90
84 | R10,Top,1.640,0.150,90
85 | R11,Top,1.640,0.450,90
86 | R12,Top,1.040,0.300,90
87 | R13,Top,1.440,0.350,90
88 | R14,Top,0.990,0.600,90
89 | R15,Top,1.191,1.573,90
90 | R16,Top,1.690,3.200,0
91 | R17,Top,1.690,3.150,0
92 | R18,Top,1.690,3.100,0
93 | R19,Top,1.690,3.050,0
94 | R20,Top,1.690,3.000,0
95 | R21,Top,1.690,2.950,0
96 | R22,Top,1.690,2.900,0
97 | R23,Top,1.640,2.600,90
98 | R24,Top,1.640,2.450,90
99 | R25,Top,1.640,2.750,90
100 | R26,Top,1.040,2.600,90
101 | R27,Top,1.440,2.650,90
102 | R28,Top,0.990,2.900,90
103 | R29,Top,1.190,4.150,270
104 | R30,Top,1.191,3.873,90
105 | S1,Top,4.390,0.750,0
106 | S2,Top,4.390,0.250,0
107 | S3,Top,1.386,0.938,0
108 | S4,Top,4.390,3.050,0
109 | S5,Top,4.390,2.550,0
110 | S6,Top,1.386,3.238,0
111 | U$31,Top,0.785,0.297,180
112 | U$32,Top,0.785,0.573,180
113 | U$63,Top,0.785,2.598,180
114 | U$64,Top,0.785,2.873,180
115 | U1,Top,1.240,0.500,0
116 | U2,Top,1.240,2.800,0
117 |
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231 | <h3>Phototransistor</h3>
232 | <p>Low cost ambient light sensors, consisting of a phototransistor in miniature SMD packages. Output voltage varies with light intensity.</p>
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