├── .gitignore ├── config.h ├── README.md ├── avgbuffer.h ├── filtering.h ├── ringbuffer.h ├── log.h ├── software_debounce.h ├── can_common.h ├── command_accumulator.h ├── util.h ├── mcp_can.h ├── mcp_can_dfs.h ├── LICENSE ├── mcp_can.cpp └── prius3charger_buck.ino /.gitignore: -------------------------------------------------------------------------------- 1 | .* 2 | !.gitignore 3 | *~ 4 | *.bak* 5 | *.o 6 | *.d 7 | *.elf 8 | *.hex 9 | *.ll 10 | *.dump 11 | *.lst 12 | *.lss 13 | *.bin 14 | *.old 15 | old.* 16 | 17 | session.vim 18 | 19 | dump 20 | tmp 21 | old 22 | Log 23 | build 24 | local 25 | 26 | -------------------------------------------------------------------------------- /config.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | 21 | #define CONSOLE Serial 22 | 23 | -------------------------------------------------------------------------------- /README.md: -------------------------------------------------------------------------------- 1 | # prius3charger_buck 2 | 3 | Prius Gen 3 buck/boost converter charger controller - buck mode charging 4 | 5 | For atmega328 on damienmaguire/Prius-Gen3-Inverter version V1c 6 | 7 | See comments in [prius3charger_buck.ino](prius3charger_buck.ino) for documentation. 8 | 9 | You can show appreciation of this work with money here: https://www.paypal.me/celeron55 10 | 11 | This program is free software: you can redistribute it and/or modify 12 | it under the terms of the GNU General Public License as published by 13 | the Free Software Foundation, either version 3 of the License, or 14 | (at your option) any later version. 15 | 16 | This program is distributed in the hope that it will be useful, 17 | but WITHOUT ANY WARRANTY; without even the implied warranty of 18 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 19 | GNU General Public License for more details. 20 | 21 | You should have received a copy of the GNU General Public License 22 | along with this program. If not, see . 23 | 24 | -------------------------------------------------------------------------------- /avgbuffer.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | #include "ringbuffer.h" 21 | 22 | template 23 | struct AvgBuffer 24 | { 25 | RingBuffer2 buf; 26 | sumT sum = 0; 27 | 28 | void push(const T &v) 29 | { 30 | if(buf.full()){ 31 | sum -= buf.pop(); 32 | } 33 | buf.push(v); 34 | sum += v; 35 | } 36 | 37 | T avg() 38 | { 39 | return sum / buf.size(); 40 | } 41 | 42 | sumT avg(sumT multiplier) 43 | { 44 | return (sum * multiplier) / buf.size(); 45 | } 46 | 47 | void reset() 48 | { 49 | buf.reset(); 50 | sum = 0; 51 | } 52 | }; 53 | 54 | -------------------------------------------------------------------------------- /filtering.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | 21 | template 22 | struct DigitalNoiseFilter 23 | { 24 | int c = 0; 25 | bool filtered_v = false; 26 | 27 | bool feed(bool v) 28 | { 29 | if(v){ 30 | if(c < 0) 31 | c = 0; 32 | if(c < LIM_RISE) 33 | c++; 34 | if(c == LIM_RISE) 35 | filtered_v = true; 36 | } else { 37 | if(c > 0) 38 | c = 0; 39 | if(c > -LIM_FALL) 40 | c--; 41 | if(c == -LIM_FALL) 42 | filtered_v = false; 43 | } 44 | return filtered_v; 45 | } 46 | 47 | bool get() 48 | { 49 | return filtered_v; 50 | } 51 | 52 | void reset(bool value) 53 | { 54 | c = 0; 55 | filtered_v = value; 56 | } 57 | }; 58 | -------------------------------------------------------------------------------- /ringbuffer.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | 21 | template 22 | struct RingBuffer2 23 | { 24 | T data[S]; 25 | size_t start = 0; 26 | size_t end = 0; 27 | size_t size_ = 0; 28 | 29 | void push(const T &v) { 30 | if(end == S) 31 | end = 0; 32 | data[end++] = v; 33 | if(size_ == S){ 34 | start++; 35 | if(start == S) 36 | start = 0; 37 | } else { 38 | size_++; 39 | } 40 | } 41 | 42 | T pop(){ 43 | if(size_ == 0) 44 | return 0; 45 | T v = data[start++]; 46 | if(start == S) 47 | start = 0; 48 | size_--; 49 | return v; 50 | } 51 | 52 | T& operator[] (size_t i){ 53 | i += start; 54 | if(i >= S) 55 | i -= S; 56 | return data[i]; 57 | } 58 | 59 | bool full() const { 60 | return size_ == S; 61 | } 62 | 63 | size_t size() const { 64 | return size_; 65 | } 66 | 67 | void reset(){ 68 | start = 0; 69 | end = 0; 70 | size_ = 0; 71 | } 72 | }; 73 | -------------------------------------------------------------------------------- /log.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | 21 | static char log_format_buf[17]; 22 | 23 | static void log_print_timestamp() 24 | { 25 | uint32_t t = millis(); 26 | int ms = t % 1000; 27 | t /= 1000; 28 | int s = t % 60; 29 | t /= 60; 30 | int m = t % 60; 31 | t /= 60; 32 | int h = t; 33 | if(h == 0 && m == 0) 34 | snprintf(log_format_buf, sizeof log_format_buf, "%02i.%03is: ", s, ms); 35 | else if(h == 0) 36 | snprintf(log_format_buf, sizeof log_format_buf, "%02im%02i.%03is: ", m, s, ms); 37 | else 38 | snprintf(log_format_buf, sizeof log_format_buf, "%02ih%02im%02i.%03is: ", h, m, s, ms); 39 | CONSOLE.print(log_format_buf); 40 | } 41 | 42 | static void log_println(const char *line) 43 | { 44 | log_print_timestamp(); 45 | CONSOLE.println(line); 46 | } 47 | 48 | static void log_println_P(const char *line) 49 | { 50 | log_print_timestamp(); 51 | CONSOLE.println((__FlashStringHelper*)line); 52 | } 53 | 54 | #define log_println_f(x) log_println_P(PSTR(x)) 55 | 56 | -------------------------------------------------------------------------------- /software_debounce.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | #include "filtering.h" 21 | 22 | template 23 | struct SoftwareDebouncePin 24 | { 25 | DigitalNoiseFilter filter; 26 | 27 | SoftwareDebouncePin() 28 | { 29 | (void)read(); 30 | } 31 | 32 | // Reads value from hardware and returns it filtered 33 | bool read() 34 | { 35 | for(uint8_t i=0; i 49 | struct SoftwareDebounceAnalogPin 50 | { 51 | DigitalNoiseFilter filter; 52 | 53 | SoftwareDebounceAnalogPin() 54 | { 55 | (void)read(); 56 | } 57 | 58 | // Reads value from hardware and returns it filtered 59 | bool read() 60 | { 61 | for(uint8_t i=0; i= 300); 63 | } 64 | return filter.get(); 65 | } 66 | 67 | // Gets last value without reading it from hardware 68 | bool get() 69 | { 70 | return filter.get(); 71 | } 72 | }; 73 | -------------------------------------------------------------------------------- /can_common.h: -------------------------------------------------------------------------------- 1 | /* 2 | MIT License 3 | 4 | Copyright (c) 2017 Collin Kidder 5 | 6 | Permission is hereby granted, free of charge, to any person obtaining a copy 7 | of this software and associated documentation files (the "Software"), to deal 8 | in the Software without restriction, including without limitation the rights 9 | to use, copy, modify, merge, publish, distribute, sublicense, and/or sell 10 | copies of the Software, and to permit persons to whom the Software is 11 | furnished to do so, subject to the following conditions: 12 | 13 | The above copyright notice and this permission notice shall be included in all 14 | copies or substantial portions of the Software. 15 | 16 | THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR 17 | IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, 18 | FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE 19 | AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER 20 | LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, 21 | OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE 22 | SOFTWARE. 23 | */ 24 | 25 | #pragma once 26 | #include 27 | 28 | //This structure presupposes little endian mode. If you use it on a big endian processor you're going to have a bad time. 29 | typedef union { 30 | uint64_t value; 31 | struct { 32 | uint32_t low; 33 | uint32_t high; 34 | }; 35 | struct { 36 | uint16_t s0; 37 | uint16_t s1; 38 | uint16_t s2; 39 | uint16_t s3; 40 | }; 41 | uint8_t bytes[8]; 42 | uint8_t byte[8]; //alternate name so you can omit the s if you feel it makes more sense 43 | } BytesUnion; 44 | 45 | typedef struct 46 | { 47 | uint32_t id = 0; // EID if ide set, SID otherwise 48 | uint32_t fid = 0; // family ID 49 | uint8_t rtr = 0; // Remote Transmission Request 50 | uint8_t priority = 0; // Priority but only important for TX frames and then only for special uses. 51 | uint8_t extended = 0; // Extended ID flag 52 | uint16_t time = 0; // CAN timer value when mailbox message was received. 53 | uint8_t length = 0; // Number of data bytes 54 | BytesUnion data; // 64 bits - lots of ways to access it. 55 | } CAN_FRAME; 56 | -------------------------------------------------------------------------------- /command_accumulator.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #pragma once 20 | 21 | template 22 | struct CommandAccumulator 23 | { 24 | char buffer[T_buf_size]; 25 | size_t next_i; 26 | bool overflow; 27 | bool ready; 28 | 29 | CommandAccumulator() 30 | { 31 | reset(); 32 | } 33 | 34 | void reset() 35 | { 36 | memset(buffer, 0, T_buf_size); 37 | next_i = 0; 38 | overflow = false; 39 | ready = false; 40 | } 41 | 42 | bool put_char(char c) 43 | { 44 | if(ready){ 45 | reset(); 46 | } 47 | // Support backspace for convenience when testing 48 | if(c == 127){ 49 | if(next_i != 0){ 50 | next_i--; 51 | buffer[next_i] = 0; 52 | overflow = false; 53 | } 54 | return false; 55 | } 56 | // Check this first to resolve overflows at newline 57 | // NOTE: \r should be accepted as end-of-command because serial 58 | // terminals that's the enter key. 59 | if(c == '\n' || c == '\r'){ 60 | if(overflow){ 61 | reset(); 62 | return false; 63 | } else if(next_i == 0){ 64 | // Ignore initial newlines 65 | return false; 66 | } else { 67 | ready = true; 68 | return true; 69 | } 70 | } 71 | if(next_i == T_buf_size){ 72 | overflow = true; 73 | return false; // Can't do much 74 | } 75 | buffer[next_i++] = c; 76 | return false; 77 | } 78 | 79 | template 80 | bool read(T_serial &serial) 81 | { 82 | while(serial.available()){ 83 | char c = serial.read(); 84 | if(put_char(c)) 85 | return true; 86 | } 87 | return false; 88 | } 89 | 90 | const char* command() 91 | { 92 | return buffer; 93 | } 94 | }; 95 | -------------------------------------------------------------------------------- /util.h: -------------------------------------------------------------------------------- 1 | /* 2 | Part of prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | */ 18 | 19 | #include 20 | 21 | #define NUM_ELEMS(x) (sizeof (x) / sizeof (x)[0]) 22 | 23 | static unsigned long timestamp_age(unsigned long timestamp_ms) 24 | { 25 | return millis() - timestamp_ms; 26 | } 27 | 28 | static bool timestamp_younger_than(unsigned long timestamp_ms, unsigned long max_age) 29 | { 30 | // Timestamp is assumed to be initialized to 0. This means that a timestamp 31 | // of 0 is infinitely old. 32 | if(timestamp_ms == 0) 33 | return false; 34 | return timestamp_age(timestamp_ms) < max_age; 35 | } 36 | 37 | static int8_t fahrenheit_to_celsius(uint16_t fahrenheit) 38 | { 39 | int16_t result = ((int16_t)fahrenheit - 32) * 5 / 9; 40 | if(result < -128) 41 | return -128; 42 | if(result > 127) 43 | return 127; 44 | return result; 45 | } 46 | 47 | static bool ENM_compare_and_update(unsigned long &t0, const unsigned long &interval) 48 | { 49 | bool trigger_now = timestamp_age(t0) >= interval; 50 | if(trigger_now) 51 | t0 = millis(); 52 | return trigger_now; 53 | } 54 | 55 | #define EVERY_N_MILLISECONDS(ms) for(static unsigned long t0 = 0; ENM_compare_and_update(t0, ms); ) 56 | 57 | #define REPORT_BOOL(var) \ 58 | {\ 59 | static bool reported_value = false;\ 60 | if(var != reported_value || console_report_all_values){\ 61 | log_print_timestamp();\ 62 | CONSOLE.print(F(">> "#var" = "));\ 63 | if(var)\ 64 | CONSOLE.println(F("TRUE"));\ 65 | else\ 66 | CONSOLE.println(F("FALSE"));\ 67 | reported_value = var;\ 68 | }\ 69 | } 70 | 71 | #define REPORT_UINT8(var) \ 72 | {\ 73 | static uint8_t reported_value = 0;\ 74 | if(var != reported_value){\ 75 | log_print_timestamp();\ 76 | CONSOLE.print(F(">> "#var" = "));\ 77 | CONSOLE.println(var);\ 78 | reported_value = var;\ 79 | }\ 80 | } 81 | 82 | #define REPORT_UINT16(var) \ 83 | {\ 84 | static uint16_t reported_value = 0;\ 85 | if(var != reported_value || console_report_all_values){\ 86 | log_print_timestamp();\ 87 | CONSOLE.print(F(">> "#var" = "));\ 88 | CONSOLE.println(var);\ 89 | reported_value = var;\ 90 | }\ 91 | } 92 | 93 | #define REPORT_INT16(var) \ 94 | {\ 95 | static int16_t reported_value = 0;\ 96 | if(var != reported_value || console_report_all_values){\ 97 | log_print_timestamp();\ 98 | CONSOLE.print(F(">> "#var" = "));\ 99 | CONSOLE.println(var);\ 100 | reported_value = var;\ 101 | }\ 102 | } 103 | 104 | #define REPORT_UINT8_HYS(var, hys) \ 105 | {\ 106 | static uint8_t reported_value = 0;\ 107 | if(abs(((int16_t)var - (int16_t)reported_value)) > (hys) || console_report_all_values){\ 108 | log_print_timestamp();\ 109 | CONSOLE.print(F(">> "#var" = "));\ 110 | CONSOLE.println(var);\ 111 | reported_value = var;\ 112 | }\ 113 | } 114 | 115 | #define REPORT_UINT16_HYS(var, hys) \ 116 | {\ 117 | static uint16_t reported_value = 0;\ 118 | if(abs(((int32_t)var - (int32_t)reported_value)) > (hys) || console_report_all_values){\ 119 | log_print_timestamp();\ 120 | CONSOLE.print(F(">> "#var" = "));\ 121 | CONSOLE.println(var);\ 122 | reported_value = var;\ 123 | }\ 124 | } 125 | 126 | #define REPORT_INT16_HYS(var, hys) \ 127 | {\ 128 | static int16_t reported_value = 0;\ 129 | if(abs((int16_t)((int32_t)var - (int32_t)reported_value)) > (hys) || console_report_all_values){\ 130 | log_print_timestamp();\ 131 | CONSOLE.print(F(">> "#var" = "));\ 132 | CONSOLE.println(var);\ 133 | reported_value = var;\ 134 | }\ 135 | } 136 | 137 | #define REPORT_UINT16_FORMAT(var, hys, mul, unit) \ 138 | {\ 139 | static uint16_t reported_value = 0;\ 140 | if(abs((int16_t)((int32_t)var - (int32_t)reported_value)) > (hys) || console_report_all_values){\ 141 | log_print_timestamp();\ 142 | CONSOLE.print(F(">> "#var" = "));\ 143 | CONSOLE.print((float)var * mul);\ 144 | CONSOLE.println(F(unit));\ 145 | reported_value = var;\ 146 | }\ 147 | } 148 | 149 | #define REPORT_INT16_FORMAT(var, hys, mul, unit) \ 150 | {\ 151 | static int16_t reported_value = 0;\ 152 | if(abs(var - reported_value) > (hys) || console_report_all_values){\ 153 | log_print_timestamp();\ 154 | CONSOLE.print(F(">> "#var" = "));\ 155 | CONSOLE.print((float)var * mul);\ 156 | CONSOLE.println(F(unit));\ 157 | reported_value = var;\ 158 | }\ 159 | } 160 | 161 | #define REPORT_ENUM(var, names) \ 162 | {\ 163 | static uint8_t reported_value = 0;\ 164 | if(var != reported_value || console_report_all_values){\ 165 | log_print_timestamp();\ 166 | CONSOLE.print(F(">> "#var" = "));\ 167 | CONSOLE.println(names[var]);\ 168 | reported_value = var;\ 169 | }\ 170 | } 171 | 172 | #define REPORT_ENUM_PROGMEM(var, names) \ 173 | {\ 174 | static uint8_t reported_value = 0;\ 175 | if(var != reported_value || console_report_all_values){\ 176 | log_print_timestamp();\ 177 | CONSOLE.print(F(">> "#var" = "));\ 178 | CONSOLE.println((__FlashStringHelper*)pgm_read_word(&names[var]));\ 179 | reported_value = var;\ 180 | }\ 181 | } 182 | 183 | #define REPORT_UINT16_BITMAP(var, num_bits, names) \ 184 | {\ 185 | static uint16_t reported_value = 0;\ 186 | if(var != reported_value){\ 187 | log_print_timestamp();\ 188 | CONSOLE.print(F(">> "#var" = "));\ 189 | for(uint16_t i=0; i max) 206 | return max; 207 | return v; 208 | } 209 | 210 | static int16_t limit_int16(int16_t v, int16_t min, int16_t max) 211 | { 212 | if(v < min) 213 | return min; 214 | if(v > max) 215 | return max; 216 | return v; 217 | } 218 | 219 | static int32_t limit_int32(int32_t v, int32_t min, int32_t max) 220 | { 221 | if(v < min) 222 | return min; 223 | if(v > max) 224 | return max; 225 | return v; 226 | } 227 | -------------------------------------------------------------------------------- /mcp_can.h: -------------------------------------------------------------------------------- 1 | /* 2 | mcp_can.h 3 | 2012 Copyright (c) Seeed Technology Inc. All right reserved. 4 | 2017 Copyright (c) Cory J. Fowler All Rights Reserved. 5 | 6 | Author:Loovee 7 | Contributor: Cory J. Fowler 8 | 2017-09-25 9 | This library is free software; you can redistribute it and/or 10 | modify it under the terms of the GNU Lesser General Public 11 | License as published by the Free Software Foundation; either 12 | version 2.1 of the License, or (at your option) any later version. 13 | 14 | This library is distributed in the hope that it will be useful, 15 | but WITHOUT ANY WARRANTY; without even the implied warranty of 16 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU 17 | Lesser General Public License for more details. 18 | 19 | You should have received a copy of the GNU Lesser General Public 20 | License along with this library; if not, write to the Free Software 21 | Foundation, Inc., 51 Franklin St, Fifth Floor, Boston, MA 02110- 22 | 1301 USA 23 | */ 24 | #ifndef _MCP2515_H_ 25 | #define _MCP2515_H_ 26 | 27 | #include "mcp_can_dfs.h" 28 | #define MAX_CHAR_IN_MESSAGE 8 29 | 30 | class MCP_CAN 31 | { 32 | private: 33 | 34 | INT8U m_nExtFlg; // Identifier Type 35 | // Extended (29 bit) or Standard (11 bit) 36 | INT32U m_nID; // CAN ID 37 | INT8U m_nDlc; // Data Length Code 38 | INT8U m_nDta[MAX_CHAR_IN_MESSAGE]; // Data array 39 | INT8U m_nRtr; // Remote request flag 40 | INT8U m_nfilhit; // The number of the filter that matched the message 41 | INT8U MCPCS; // Chip Select pin number 42 | INT8U mcpMode; // Mode to return to after configurations are performed. 43 | 44 | 45 | /********************************************************************************************************* 46 | * mcp2515 driver function 47 | *********************************************************************************************************/ 48 | // private: 49 | private: 50 | 51 | void mcp2515_reset(void); // Soft Reset MCP2515 52 | 53 | INT8U mcp2515_readRegister(const INT8U address); // Read MCP2515 register 54 | 55 | void mcp2515_readRegisterS(const INT8U address, // Read MCP2515 successive registers 56 | INT8U values[], 57 | const INT8U n); 58 | 59 | void mcp2515_setRegister(const INT8U address, // Set MCP2515 register 60 | const INT8U value); 61 | 62 | void mcp2515_setRegisterS(const INT8U address, // Set MCP2515 successive registers 63 | const INT8U values[], 64 | const INT8U n); 65 | 66 | void mcp2515_initCANBuffers(void); 67 | 68 | void mcp2515_modifyRegister(const INT8U address, // Set specific bit(s) of a register 69 | const INT8U mask, 70 | const INT8U data); 71 | 72 | INT8U mcp2515_readStatus(void); // Read MCP2515 Status 73 | INT8U mcp2515_setCANCTRL_Mode(const INT8U newmode); // Set mode 74 | INT8U mcp2515_configRate(const INT8U canSpeed, // Set baud rate 75 | const INT8U canClock); 76 | 77 | INT8U mcp2515_init(const INT8U canIDMode, // Initialize Controller 78 | const INT8U canSpeed, 79 | const INT8U canClock); 80 | 81 | void mcp2515_write_mf( const INT8U mcp_addr, // Write CAN Mask or Filter 82 | const INT8U ext, 83 | const INT32U id ); 84 | 85 | void mcp2515_write_id( const INT8U mcp_addr, // Write CAN ID 86 | const INT8U ext, 87 | const INT32U id ); 88 | 89 | void mcp2515_read_id( const INT8U mcp_addr, // Read CAN ID 90 | INT8U* ext, 91 | INT32U* id ); 92 | 93 | void mcp2515_write_canMsg( const INT8U buffer_sidh_addr ); // Write CAN message 94 | void mcp2515_read_canMsg( const INT8U buffer_sidh_addr); // Read CAN message 95 | INT8U mcp2515_getNextFreeTXBuf(INT8U *txbuf_n); // Find empty transmit buffer 96 | 97 | /********************************************************************************************************* 98 | * CAN operator function 99 | *********************************************************************************************************/ 100 | 101 | INT8U setMsg(INT32U id, INT8U rtr, INT8U ext, INT8U len, const INT8U *pData); // Set message 102 | INT8U clearMsg(); // Clear all message to zero 103 | INT8U readMsg(); // Read message 104 | INT8U sendMsg(); // Send message 105 | 106 | public: 107 | MCP_CAN(INT8U _CS); 108 | INT8U begin(INT8U idmodeset, INT8U speedset, INT8U clockset); // Initialize controller parameters 109 | INT8U init_Mask(INT8U num, INT8U ext, INT32U ulData); // Initialize Mask(s) 110 | INT8U init_Mask(INT8U num, INT32U ulData); // Initialize Mask(s) 111 | INT8U init_Filt(INT8U num, INT8U ext, INT32U ulData); // Initialize Filter(s) 112 | INT8U init_Filt(INT8U num, INT32U ulData); // Initialize Filter(s) 113 | INT8U setMode(INT8U opMode); // Set operational mode 114 | INT8U sendMsgBuf(INT32U id, INT8U ext, INT8U len, const INT8U *buf); // Send message to transmit buffer 115 | INT8U sendMsgBuf(INT32U id, INT8U len, const INT8U *buf); // Send message to transmit buffer 116 | INT8U readMsgBuf(INT32U *id, INT8U *ext, INT8U *len, INT8U *buf); // Read message from receive buffer 117 | INT8U readMsgBuf(INT32U *id, INT8U *len, INT8U *buf); // Read message from receive buffer 118 | INT8U checkReceive(void); // Check for received data 119 | INT8U checkError(void); // Check for errors 120 | INT8U getError(void); // Check for errors 121 | INT8U errorCountRX(void); // Get error count 122 | INT8U errorCountTX(void); // Get error count 123 | INT8U enOneShotTX(void); // Enable one-shot transmission 124 | INT8U disOneShotTX(void); // Disable one-shot transmission 125 | INT8U abortTX(void); // Abort queued transmission(s) 126 | INT8U setGPO(INT8U data); // Sets GPO 127 | INT8U getGPI(void); // Reads GPI 128 | }; 129 | 130 | #endif 131 | /********************************************************************************************************* 132 | * END FILE 133 | *********************************************************************************************************/ 134 | -------------------------------------------------------------------------------- /mcp_can_dfs.h: -------------------------------------------------------------------------------- 1 | /* 2 | mcp_can_dfs.h 3 | 2012 Copyright (c) Seeed Technology Inc. All right reserved. 4 | 2017 Copyright (c) Cory J. Fowler All Rights Reserved. 5 | 6 | Author:Loovee 7 | Contributor: Cory J. Fowler 8 | 2017-09-25 9 | This library is free software; you can redistribute it and/or 10 | modify it under the terms of the GNU Lesser General Public 11 | License as published by the Free Software Foundation; either 12 | version 2.1 of the License, or (at your option) any later version. 13 | 14 | This library is distributed in the hope that it will be useful, 15 | but WITHOUT ANY WARRANTY; without even the implied warranty of 16 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU 17 | Lesser General Public License for more details. 18 | 19 | You should have received a copy of the GNU Lesser General Public 20 | License along with this library; if not, write to the Free Software 21 | Foundation, Inc., 51 Franklin St, Fifth Floor, Boston, MA 02110- 22 | 1301 USA 23 | */ 24 | #ifndef _MCP2515DFS_H_ 25 | #define _MCP2515DFS_H_ 26 | 27 | #include 28 | #include 29 | #include 30 | 31 | #ifndef INT32U 32 | #define INT32U unsigned long 33 | #endif 34 | 35 | #ifndef INT8U 36 | #define INT8U byte 37 | #endif 38 | 39 | // if print debug information 40 | #define DEBUG_MODE 0 41 | 42 | /* 43 | * Begin mt 44 | */ 45 | #define TIMEOUTVALUE 50 46 | #define MCP_SIDH 0 47 | #define MCP_SIDL 1 48 | #define MCP_EID8 2 49 | #define MCP_EID0 3 50 | 51 | #define MCP_TXB_EXIDE_M 0x08 /* In TXBnSIDL */ 52 | #define MCP_DLC_MASK 0x0F /* 4 LSBits */ 53 | #define MCP_RTR_MASK 0x40 /* (1<<6) Bit 6 */ 54 | 55 | #define MCP_RXB_RX_ANY 0x60 56 | #define MCP_RXB_RX_EXT 0x40 57 | #define MCP_RXB_RX_STD 0x20 58 | #define MCP_RXB_RX_STDEXT 0x00 59 | #define MCP_RXB_RX_MASK 0x60 60 | #define MCP_RXB_BUKT_MASK (1<<2) 61 | 62 | /* 63 | ** Bits in the TXBnCTRL registers. 64 | */ 65 | #define MCP_TXB_TXBUFE_M 0x80 66 | #define MCP_TXB_ABTF_M 0x40 67 | #define MCP_TXB_MLOA_M 0x20 68 | #define MCP_TXB_TXERR_M 0x10 69 | #define MCP_TXB_TXREQ_M 0x08 70 | #define MCP_TXB_TXIE_M 0x04 71 | #define MCP_TXB_TXP10_M 0x03 72 | 73 | #define MCP_TXB_RTR_M 0x40 /* In TXBnDLC */ 74 | #define MCP_RXB_IDE_M 0x08 /* In RXBnSIDL */ 75 | #define MCP_RXB_RTR_M 0x40 /* In RXBnDLC */ 76 | 77 | #define MCP_STAT_RXIF_MASK (0x03) 78 | #define MCP_STAT_RX0IF (1<<0) 79 | #define MCP_STAT_RX1IF (1<<1) 80 | 81 | #define MCP_EFLG_RX1OVR (1<<7) 82 | #define MCP_EFLG_RX0OVR (1<<6) 83 | #define MCP_EFLG_TXBO (1<<5) 84 | #define MCP_EFLG_TXEP (1<<4) 85 | #define MCP_EFLG_RXEP (1<<3) 86 | #define MCP_EFLG_TXWAR (1<<2) 87 | #define MCP_EFLG_RXWAR (1<<1) 88 | #define MCP_EFLG_EWARN (1<<0) 89 | #define MCP_EFLG_ERRORMASK (0xF8) /* 5 MS-Bits */ 90 | 91 | #define MCP_BxBFS_MASK 0x30 92 | #define MCP_BxBFE_MASK 0x0C 93 | #define MCP_BxBFM_MASK 0x03 94 | 95 | #define MCP_BxRTS_MASK 0x38 96 | #define MCP_BxRTSM_MASK 0x07 97 | 98 | /* 99 | * Define MCP2515 register addresses 100 | */ 101 | #define MCP_RXF0SIDH 0x00 102 | #define MCP_RXF0SIDL 0x01 103 | #define MCP_RXF0EID8 0x02 104 | #define MCP_RXF0EID0 0x03 105 | #define MCP_RXF1SIDH 0x04 106 | #define MCP_RXF1SIDL 0x05 107 | #define MCP_RXF1EID8 0x06 108 | #define MCP_RXF1EID0 0x07 109 | #define MCP_RXF2SIDH 0x08 110 | #define MCP_RXF2SIDL 0x09 111 | #define MCP_RXF2EID8 0x0A 112 | #define MCP_RXF2EID0 0x0B 113 | #define MCP_BFPCTRL 0x0C 114 | #define MCP_TXRTSCTRL 0x0D 115 | #define MCP_CANSTAT 0x0E 116 | #define MCP_CANCTRL 0x0F 117 | #define MCP_RXF3SIDH 0x10 118 | #define MCP_RXF3SIDL 0x11 119 | #define MCP_RXF3EID8 0x12 120 | #define MCP_RXF3EID0 0x13 121 | #define MCP_RXF4SIDH 0x14 122 | #define MCP_RXF4SIDL 0x15 123 | #define MCP_RXF4EID8 0x16 124 | #define MCP_RXF4EID0 0x17 125 | #define MCP_RXF5SIDH 0x18 126 | #define MCP_RXF5SIDL 0x19 127 | #define MCP_RXF5EID8 0x1A 128 | #define MCP_RXF5EID0 0x1B 129 | #define MCP_TEC 0x1C 130 | #define MCP_REC 0x1D 131 | #define MCP_RXM0SIDH 0x20 132 | #define MCP_RXM0SIDL 0x21 133 | #define MCP_RXM0EID8 0x22 134 | #define MCP_RXM0EID0 0x23 135 | #define MCP_RXM1SIDH 0x24 136 | #define MCP_RXM1SIDL 0x25 137 | #define MCP_RXM1EID8 0x26 138 | #define MCP_RXM1EID0 0x27 139 | #define MCP_CNF3 0x28 140 | #define MCP_CNF2 0x29 141 | #define MCP_CNF1 0x2A 142 | #define MCP_CANINTE 0x2B 143 | #define MCP_CANINTF 0x2C 144 | #define MCP_EFLG 0x2D 145 | #define MCP_TXB0CTRL 0x30 146 | #define MCP_TXB1CTRL 0x40 147 | #define MCP_TXB2CTRL 0x50 148 | #define MCP_RXB0CTRL 0x60 149 | #define MCP_RXB0SIDH 0x61 150 | #define MCP_RXB1CTRL 0x70 151 | #define MCP_RXB1SIDH 0x71 152 | 153 | 154 | #define MCP_TX_INT 0x1C /* Enable all transmit interrup ts */ 155 | #define MCP_TX01_INT 0x0C /* Enable TXB0 and TXB1 interru pts */ 156 | #define MCP_RX_INT 0x03 /* Enable receive interrupts */ 157 | #define MCP_NO_INT 0x00 /* Disable all interrupts */ 158 | 159 | #define MCP_TX01_MASK 0x14 160 | #define MCP_TX_MASK 0x54 161 | 162 | /* 163 | * Define SPI Instruction Set 164 | */ 165 | #define MCP_WRITE 0x02 166 | 167 | #define MCP_READ 0x03 168 | 169 | #define MCP_BITMOD 0x05 170 | 171 | #define MCP_LOAD_TX0 0x40 172 | #define MCP_LOAD_TX1 0x42 173 | #define MCP_LOAD_TX2 0x44 174 | 175 | #define MCP_RTS_TX0 0x81 176 | #define MCP_RTS_TX1 0x82 177 | #define MCP_RTS_TX2 0x84 178 | #define MCP_RTS_ALL 0x87 179 | 180 | #define MCP_READ_RX0 0x90 181 | #define MCP_READ_RX1 0x94 182 | 183 | #define MCP_READ_STATUS 0xA0 184 | 185 | #define MCP_RX_STATUS 0xB0 186 | 187 | #define MCP_RESET 0xC0 188 | 189 | 190 | /* 191 | * CANCTRL Register Values 192 | */ 193 | #define MCP_NORMAL 0x00 194 | #define MCP_SLEEP 0x20 195 | #define MCP_LOOPBACK 0x40 196 | #define MCP_LISTENONLY 0x60 197 | #define MODE_CONFIG 0x80 198 | #define MODE_POWERUP 0xE0 199 | #define MODE_MASK 0xE0 200 | #define ABORT_TX 0x10 201 | #define MODE_ONESHOT 0x08 202 | #define CLKOUT_ENABLE 0x04 203 | #define CLKOUT_DISABLE 0x00 204 | #define CLKOUT_PS1 0x00 205 | #define CLKOUT_PS2 0x01 206 | #define CLKOUT_PS4 0x02 207 | #define CLKOUT_PS8 0x03 208 | 209 | 210 | /* 211 | * CNF1 Register Values 212 | */ 213 | #define SJW1 0x00 214 | #define SJW2 0x40 215 | #define SJW3 0x80 216 | #define SJW4 0xC0 217 | 218 | 219 | /* 220 | * CNF2 Register Values 221 | */ 222 | #define BTLMODE 0x80 223 | #define SAMPLE_1X 0x00 224 | #define SAMPLE_3X 0x40 225 | 226 | 227 | /* 228 | * CNF3 Register Values 229 | */ 230 | #define SOF_ENABLE 0x80 231 | #define SOF_DISABLE 0x00 232 | #define WAKFIL_ENABLE 0x40 233 | #define WAKFIL_DISABLE 0x00 234 | 235 | 236 | /* 237 | * CANINTF Register Bits 238 | */ 239 | #define MCP_RX0IF 0x01 240 | #define MCP_RX1IF 0x02 241 | #define MCP_TX0IF 0x04 242 | #define MCP_TX1IF 0x08 243 | #define MCP_TX2IF 0x10 244 | #define MCP_ERRIF 0x20 245 | #define MCP_WAKIF 0x40 246 | #define MCP_MERRF 0x80 247 | 248 | 249 | /* 250 | * Speed 8M 251 | */ 252 | #define MCP_8MHz_1000kBPS_CFG1 (0x00) 253 | #define MCP_8MHz_1000kBPS_CFG2 (0xC0) /* Enabled SAM bit */ 254 | #define MCP_8MHz_1000kBPS_CFG3 (0x80) /* Sample point at 75% */ 255 | 256 | #define MCP_8MHz_500kBPS_CFG1 (0x00) 257 | #define MCP_8MHz_500kBPS_CFG2 (0xD1) /* Enabled SAM bit */ 258 | #define MCP_8MHz_500kBPS_CFG3 (0x81) /* Sample point at 75% */ 259 | 260 | #define MCP_8MHz_250kBPS_CFG1 (0x80) /* Increased SJW */ 261 | #define MCP_8MHz_250kBPS_CFG2 (0xE5) /* Enabled SAM bit */ 262 | #define MCP_8MHz_250kBPS_CFG3 (0x83) /* Sample point at 75% */ 263 | 264 | #define MCP_8MHz_200kBPS_CFG1 (0x80) /* Increased SJW */ 265 | #define MCP_8MHz_200kBPS_CFG2 (0xF6) /* Enabled SAM bit */ 266 | #define MCP_8MHz_200kBPS_CFG3 (0x84) /* Sample point at 75% */ 267 | 268 | #define MCP_8MHz_125kBPS_CFG1 (0x81) /* Increased SJW */ 269 | #define MCP_8MHz_125kBPS_CFG2 (0xE5) /* Enabled SAM bit */ 270 | #define MCP_8MHz_125kBPS_CFG3 (0x83) /* Sample point at 75% */ 271 | 272 | #define MCP_8MHz_100kBPS_CFG1 (0x81) /* Increased SJW */ 273 | #define MCP_8MHz_100kBPS_CFG2 (0xF6) /* Enabled SAM bit */ 274 | #define MCP_8MHz_100kBPS_CFG3 (0x84) /* Sample point at 75% */ 275 | 276 | #define MCP_8MHz_80kBPS_CFG1 (0x84) /* Increased SJW */ 277 | #define MCP_8MHz_80kBPS_CFG2 (0xD3) /* Enabled SAM bit */ 278 | #define MCP_8MHz_80kBPS_CFG3 (0x81) /* Sample point at 75% */ 279 | 280 | #define MCP_8MHz_50kBPS_CFG1 (0x84) /* Increased SJW */ 281 | #define MCP_8MHz_50kBPS_CFG2 (0xE5) /* Enabled SAM bit */ 282 | #define MCP_8MHz_50kBPS_CFG3 (0x83) /* Sample point at 75% */ 283 | 284 | #define MCP_8MHz_40kBPS_CFG1 (0x84) /* Increased SJW */ 285 | #define MCP_8MHz_40kBPS_CFG2 (0xF6) /* Enabled SAM bit */ 286 | #define MCP_8MHz_40kBPS_CFG3 (0x84) /* Sample point at 75% */ 287 | 288 | #define MCP_8MHz_33k3BPS_CFG1 (0x85) /* Increased SJW */ 289 | #define MCP_8MHz_33k3BPS_CFG2 (0xF6) /* Enabled SAM bit */ 290 | #define MCP_8MHz_33k3BPS_CFG3 (0x84) /* Sample point at 75% */ 291 | 292 | #define MCP_8MHz_31k25BPS_CFG1 (0x87) /* Increased SJW */ 293 | #define MCP_8MHz_31k25BPS_CFG2 (0xE5) /* Enabled SAM bit */ 294 | #define MCP_8MHz_31k25BPS_CFG3 (0x83) /* Sample point at 75% */ 295 | 296 | #define MCP_8MHz_20kBPS_CFG1 (0x89) /* Increased SJW */ 297 | #define MCP_8MHz_20kBPS_CFG2 (0xF6) /* Enabled SAM bit */ 298 | #define MCP_8MHz_20kBPS_CFG3 (0x84) /* Sample point at 75% */ 299 | 300 | #define MCP_8MHz_10kBPS_CFG1 (0x93) /* Increased SJW */ 301 | #define MCP_8MHz_10kBPS_CFG2 (0xF6) /* Enabled SAM bit */ 302 | #define MCP_8MHz_10kBPS_CFG3 (0x84) /* Sample point at 75% */ 303 | 304 | #define MCP_8MHz_5kBPS_CFG1 (0xA7) /* Increased SJW */ 305 | #define MCP_8MHz_5kBPS_CFG2 (0xF6) /* Enabled SAM bit */ 306 | #define MCP_8MHz_5kBPS_CFG3 (0x84) /* Sample point at 75% */ 307 | 308 | /* 309 | * speed 16M 310 | */ 311 | #define MCP_16MHz_1000kBPS_CFG1 (0x00) 312 | #define MCP_16MHz_1000kBPS_CFG2 (0xCA) 313 | #define MCP_16MHz_1000kBPS_CFG3 (0x81) /* Sample point at 75% */ 314 | 315 | #define MCP_16MHz_500kBPS_CFG1 (0x40) /* Increased SJW */ 316 | #define MCP_16MHz_500kBPS_CFG2 (0xE5) 317 | #define MCP_16MHz_500kBPS_CFG3 (0x83) /* Sample point at 75% */ 318 | 319 | #define MCP_16MHz_250kBPS_CFG1 (0x41) 320 | #define MCP_16MHz_250kBPS_CFG2 (0xE5) 321 | #define MCP_16MHz_250kBPS_CFG3 (0x83) /* Sample point at 75% */ 322 | 323 | #define MCP_16MHz_200kBPS_CFG1 (0x41) /* Increased SJW */ 324 | #define MCP_16MHz_200kBPS_CFG2 (0xF6) 325 | #define MCP_16MHz_200kBPS_CFG3 (0x84) /* Sample point at 75% */ 326 | 327 | #define MCP_16MHz_125kBPS_CFG1 (0x43) /* Increased SJW */ 328 | #define MCP_16MHz_125kBPS_CFG2 (0xE5) 329 | #define MCP_16MHz_125kBPS_CFG3 (0x83) /* Sample point at 75% */ 330 | 331 | #define MCP_16MHz_100kBPS_CFG1 (0x44) /* Increased SJW */ 332 | #define MCP_16MHz_100kBPS_CFG2 (0xE5) 333 | #define MCP_16MHz_100kBPS_CFG3 (0x83) /* Sample point at 75% */ 334 | 335 | #define MCP_16MHz_80kBPS_CFG1 (0x44) /* Increased SJW */ 336 | #define MCP_16MHz_80kBPS_CFG2 (0xF6) 337 | #define MCP_16MHz_80kBPS_CFG3 (0x84) /* Sample point at 75% */ 338 | 339 | #define MCP_16MHz_50kBPS_CFG1 (0x47) /* Increased SJW */ 340 | #define MCP_16MHz_50kBPS_CFG2 (0xF6) 341 | #define MCP_16MHz_50kBPS_CFG3 (0x84) /* Sample point at 75% */ 342 | 343 | #define MCP_16MHz_40kBPS_CFG1 (0x49) /* Increased SJW */ 344 | #define MCP_16MHz_40kBPS_CFG2 (0xF6) 345 | #define MCP_16MHz_40kBPS_CFG3 (0x84) /* Sample point at 75% */ 346 | 347 | #define MCP_16MHz_33k3BPS_CFG1 (0x4E) 348 | #define MCP_16MHz_33k3BPS_CFG2 (0xE5) 349 | #define MCP_16MHz_33k3BPS_CFG3 (0x83) /* Sample point at 75% */ 350 | 351 | #define MCP_16MHz_20kBPS_CFG1 (0x53) /* Increased SJW */ 352 | #define MCP_16MHz_20kBPS_CFG2 (0xF6) 353 | #define MCP_16MHz_20kBPS_CFG3 (0x84) /* Sample point at 75% */ 354 | 355 | #define MCP_16MHz_10kBPS_CFG1 (0x67) /* Increased SJW */ 356 | #define MCP_16MHz_10kBPS_CFG2 (0xF6) 357 | #define MCP_16MHz_10kBPS_CFG3 (0x84) /* Sample point at 75% */ 358 | 359 | #define MCP_16MHz_5kBPS_CFG1 (0x3F) 360 | #define MCP_16MHz_5kBPS_CFG2 (0xFF) 361 | #define MCP_16MHz_5kBPS_CFG3 (0x87) /* Sample point at 68% */ 362 | 363 | /* 364 | * speed 20M 365 | */ 366 | #define MCP_20MHz_1000kBPS_CFG1 (0x00) 367 | #define MCP_20MHz_1000kBPS_CFG2 (0xD9) 368 | #define MCP_20MHz_1000kBPS_CFG3 (0x82) /* Sample point at 80% */ 369 | 370 | #define MCP_20MHz_500kBPS_CFG1 (0x40) /* Increased SJW */ 371 | #define MCP_20MHz_500kBPS_CFG2 (0xF6) 372 | #define MCP_20MHz_500kBPS_CFG3 (0x84) /* Sample point at 75% */ 373 | 374 | #define MCP_20MHz_250kBPS_CFG1 (0x41) /* Increased SJW */ 375 | #define MCP_20MHz_250kBPS_CFG2 (0xF6) 376 | #define MCP_20MHz_250kBPS_CFG3 (0x84) /* Sample point at 75% */ 377 | 378 | #define MCP_20MHz_200kBPS_CFG1 (0x44) /* Increased SJW */ 379 | #define MCP_20MHz_200kBPS_CFG2 (0xD3) 380 | #define MCP_20MHz_200kBPS_CFG3 (0x81) /* Sample point at 80% */ 381 | 382 | #define MCP_20MHz_125kBPS_CFG1 (0x44) /* Increased SJW */ 383 | #define MCP_20MHz_125kBPS_CFG2 (0xE5) 384 | #define MCP_20MHz_125kBPS_CFG3 (0x83) /* Sample point at 75% */ 385 | 386 | #define MCP_20MHz_100kBPS_CFG1 (0x44) /* Increased SJW */ 387 | #define MCP_20MHz_100kBPS_CFG2 (0xF6) 388 | #define MCP_20MHz_100kBPS_CFG3 (0x84) /* Sample point at 75% */ 389 | 390 | #define MCP_20MHz_80kBPS_CFG1 (0xC4) /* Increased SJW */ 391 | #define MCP_20MHz_80kBPS_CFG2 (0xFF) 392 | #define MCP_20MHz_80kBPS_CFG3 (0x87) /* Sample point at 68% */ 393 | 394 | #define MCP_20MHz_50kBPS_CFG1 (0x49) /* Increased SJW */ 395 | #define MCP_20MHz_50kBPS_CFG2 (0xF6) 396 | #define MCP_20MHz_50kBPS_CFG3 (0x84) /* Sample point at 75% */ 397 | 398 | #define MCP_20MHz_40kBPS_CFG1 (0x18) 399 | #define MCP_20MHz_40kBPS_CFG2 (0xD3) 400 | #define MCP_20MHz_40kBPS_CFG3 (0x81) /* Sample point at 80% */ 401 | 402 | 403 | #define MCPDEBUG (0) 404 | #define MCPDEBUG_TXBUF (0) 405 | #define MCP_N_TXBUFFERS (3) 406 | 407 | #define MCP_RXBUF_0 (MCP_RXB0SIDH) 408 | #define MCP_RXBUF_1 (MCP_RXB1SIDH) 409 | 410 | #define MCP2515_SELECT() digitalWrite(MCPCS, LOW) 411 | #define MCP2515_UNSELECT() digitalWrite(MCPCS, HIGH) 412 | 413 | #define MCP2515_OK (0) 414 | #define MCP2515_FAIL (1) 415 | #define MCP_ALLTXBUSY (2) 416 | 417 | #define CANDEBUG 1 418 | 419 | #define CANUSELOOP 0 420 | 421 | #define CANSENDTIMEOUT (200) /* milliseconds */ 422 | 423 | /* 424 | * initial value of gCANAutoProcess 425 | */ 426 | #define CANAUTOPROCESS (1) 427 | #define CANAUTOON (1) 428 | #define CANAUTOOFF (0) 429 | 430 | #define CAN_STDID (0) 431 | #define CAN_EXTID (1) 432 | 433 | #define CANDEFAULTIDENT (0x55CC) 434 | #define CANDEFAULTIDENTEXT (CAN_EXTID) 435 | 436 | #define MCP_STDEXT 0 /* Standard and Extended */ 437 | #define MCP_STD 1 /* Standard IDs ONLY */ 438 | #define MCP_EXT 2 /* Extended IDs ONLY */ 439 | #define MCP_ANY 3 /* Disables Masks and Filters */ 440 | 441 | #define MCP_20MHZ 0 442 | #define MCP_16MHZ 1 443 | #define MCP_8MHZ 2 444 | 445 | #define CAN_4K096BPS 0 446 | #define CAN_5KBPS 1 447 | #define CAN_10KBPS 2 448 | #define CAN_20KBPS 3 449 | #define CAN_31K25BPS 4 450 | #define CAN_33K3BPS 5 451 | #define CAN_40KBPS 6 452 | #define CAN_50KBPS 7 453 | #define CAN_80KBPS 8 454 | #define CAN_100KBPS 9 455 | #define CAN_125KBPS 10 456 | #define CAN_200KBPS 11 457 | #define CAN_250KBPS 12 458 | #define CAN_500KBPS 13 459 | #define CAN_1000KBPS 14 460 | 461 | #define CAN_OK (0) 462 | #define CAN_FAILINIT (1) 463 | #define CAN_FAILTX (2) 464 | #define CAN_MSGAVAIL (3) 465 | #define CAN_NOMSG (4) 466 | #define CAN_CTRLERROR (5) 467 | #define CAN_GETTXBFTIMEOUT (6) 468 | #define CAN_SENDMSGTIMEOUT (7) 469 | #define CAN_FAIL (0xff) 470 | 471 | #define CAN_MAX_CHAR_IN_MESSAGE (8) 472 | 473 | #endif 474 | /********************************************************************************************************* 475 | END FILE 476 | *********************************************************************************************************/ 477 | -------------------------------------------------------------------------------- /LICENSE: -------------------------------------------------------------------------------- 1 | GNU GENERAL PUBLIC LICENSE 2 | Version 3, 29 June 2007 3 | 4 | Copyright (C) 2007 Free Software Foundation, Inc. 5 | Everyone is permitted to copy and distribute verbatim copies 6 | of this license document, but changing it is not allowed. 7 | 8 | Preamble 9 | 10 | The GNU General Public License is a free, copyleft license for 11 | software and other kinds of works. 12 | 13 | The licenses for most software and other practical works are designed 14 | to take away your freedom to share and change the works. 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But first, please read 674 | . 675 | -------------------------------------------------------------------------------- /mcp_can.cpp: -------------------------------------------------------------------------------- 1 | /* 2 | mcp_can.cpp 3 | 2012 Copyright (c) Seeed Technology Inc. All right reserved. 4 | 2017 Copyright (c) Cory J. Fowler All Rights Reserved. 5 | 6 | Author: Loovee 7 | Contributor: Cory J. Fowler 8 | 2017-09-25 9 | This library is free software; you can redistribute it and/or 10 | modify it under the terms of the GNU Lesser General Public 11 | License as published by the Free Software Foundation; either 12 | version 2.1 of the License, or (at your option) any later version. 13 | 14 | This library is distributed in the hope that it will be useful, 15 | but WITHOUT ANY WARRANTY; without even the implied warranty of 16 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU 17 | Lesser General Public License for more details. 18 | 19 | You should have received a copy of the GNU Lesser General Public 20 | License along with this library; if not, write to the Free Software 21 | Foundation, Inc., 51 Franklin St, Fifth Floor, Boston, MA 02110- 22 | 1301 USA 23 | */ 24 | #include "mcp_can.h" 25 | 26 | #define spi_readwrite SPI.transfer 27 | #define spi_read() spi_readwrite(0x00) 28 | 29 | /********************************************************************************************************* 30 | ** Function name: mcp2515_reset 31 | ** Descriptions: Performs a software reset 32 | *********************************************************************************************************/ 33 | void MCP_CAN::mcp2515_reset(void) 34 | { 35 | SPI.beginTransaction(SPISettings(10000000, MSBFIRST, SPI_MODE0)); 36 | MCP2515_SELECT(); 37 | spi_readwrite(MCP_RESET); 38 | MCP2515_UNSELECT(); 39 | SPI.endTransaction(); 40 | delayMicroseconds(10); 41 | } 42 | 43 | /********************************************************************************************************* 44 | ** Function name: mcp2515_readRegister 45 | ** Descriptions: Read data register 46 | *********************************************************************************************************/ 47 | INT8U MCP_CAN::mcp2515_readRegister(const INT8U address) 48 | { 49 | INT8U ret; 50 | 51 | SPI.beginTransaction(SPISettings(10000000, MSBFIRST, SPI_MODE0)); 52 | MCP2515_SELECT(); 53 | spi_readwrite(MCP_READ); 54 | spi_readwrite(address); 55 | ret = spi_read(); 56 | MCP2515_UNSELECT(); 57 | SPI.endTransaction(); 58 | 59 | return ret; 60 | } 61 | 62 | /********************************************************************************************************* 63 | ** Function name: mcp2515_readRegisterS 64 | ** Descriptions: Reads sucessive data registers 65 | *********************************************************************************************************/ 66 | void MCP_CAN::mcp2515_readRegisterS(const INT8U address, INT8U values[], const INT8U n) 67 | { 68 | INT8U i; 69 | SPI.beginTransaction(SPISettings(10000000, MSBFIRST, SPI_MODE0)); 70 | MCP2515_SELECT(); 71 | spi_readwrite(MCP_READ); 72 | spi_readwrite(address); 73 | // mcp2515 has auto-increment of address-pointer 74 | for (i=0; i TXBnD7 */ 474 | a1 = MCP_TXB0CTRL; 475 | a2 = MCP_TXB1CTRL; 476 | a3 = MCP_TXB2CTRL; 477 | for (i = 0; i < 14; i++) { /* in-buffer loop */ 478 | mcp2515_setRegister(a1, 0); 479 | mcp2515_setRegister(a2, 0); 480 | mcp2515_setRegister(a3, 0); 481 | a1++; 482 | a2++; 483 | a3++; 484 | } 485 | mcp2515_setRegister(MCP_RXB0CTRL, 0); 486 | mcp2515_setRegister(MCP_RXB1CTRL, 0); 487 | } 488 | 489 | /********************************************************************************************************* 490 | ** Function name: mcp2515_init 491 | ** Descriptions: Initialize the controller 492 | *********************************************************************************************************/ 493 | INT8U MCP_CAN::mcp2515_init(const INT8U canIDMode, const INT8U canSpeed, const INT8U canClock) 494 | { 495 | 496 | INT8U res; 497 | 498 | mcp2515_reset(); 499 | 500 | mcpMode = MCP_LOOPBACK; 501 | 502 | res = mcp2515_setCANCTRL_Mode(MODE_CONFIG); 503 | if(res > 0) 504 | { 505 | #if DEBUG_MODE 506 | Serial.print("Entering Configuration Mode Failure...\r\n"); 507 | #endif 508 | return res; 509 | } 510 | #if DEBUG_MODE 511 | Serial.print("Entering Configuration Mode Successful!\r\n"); 512 | #endif 513 | 514 | // Set Baudrate 515 | if(mcp2515_configRate(canSpeed, canClock)) 516 | { 517 | #if DEBUG_MODE 518 | Serial.print("Setting Baudrate Failure...\r\n"); 519 | #endif 520 | return res; 521 | } 522 | #if DEBUG_MODE 523 | Serial.print("Setting Baudrate Successful!\r\n"); 524 | #endif 525 | 526 | if ( res == MCP2515_OK ) { 527 | 528 | /* init canbuffers */ 529 | mcp2515_initCANBuffers(); 530 | 531 | /* interrupt mode */ 532 | mcp2515_setRegister(MCP_CANINTE, MCP_RX0IF | MCP_RX1IF); 533 | 534 | //Sets BF pins as GPO 535 | mcp2515_setRegister(MCP_BFPCTRL,MCP_BxBFS_MASK | MCP_BxBFE_MASK); 536 | //Sets RTS pins as GPI 537 | mcp2515_setRegister(MCP_TXRTSCTRL,0x00); 538 | 539 | switch(canIDMode) 540 | { 541 | case (MCP_ANY): 542 | mcp2515_modifyRegister(MCP_RXB0CTRL, 543 | MCP_RXB_RX_MASK | MCP_RXB_BUKT_MASK, 544 | MCP_RXB_RX_ANY | MCP_RXB_BUKT_MASK); 545 | mcp2515_modifyRegister(MCP_RXB1CTRL, MCP_RXB_RX_MASK, 546 | MCP_RXB_RX_ANY); 547 | break; 548 | /* The followingn two functions of the MCP2515 do not work, there is a bug in the silicon. 549 | case (MCP_STD): 550 | mcp2515_modifyRegister(MCP_RXB0CTRL, 551 | MCP_RXB_RX_MASK | MCP_RXB_BUKT_MASK, 552 | MCP_RXB_RX_STD | MCP_RXB_BUKT_MASK ); 553 | mcp2515_modifyRegister(MCP_RXB1CTRL, MCP_RXB_RX_MASK, 554 | MCP_RXB_RX_STD); 555 | break; 556 | 557 | case (MCP_EXT): 558 | mcp2515_modifyRegister(MCP_RXB0CTRL, 559 | MCP_RXB_RX_MASK | MCP_RXB_BUKT_MASK, 560 | MCP_RXB_RX_EXT | MCP_RXB_BUKT_MASK ); 561 | mcp2515_modifyRegister(MCP_RXB1CTRL, MCP_RXB_RX_MASK, 562 | MCP_RXB_RX_EXT); 563 | break; 564 | */ 565 | case (MCP_STDEXT): 566 | mcp2515_modifyRegister(MCP_RXB0CTRL, 567 | MCP_RXB_RX_MASK | MCP_RXB_BUKT_MASK, 568 | MCP_RXB_RX_STDEXT | MCP_RXB_BUKT_MASK ); 569 | mcp2515_modifyRegister(MCP_RXB1CTRL, MCP_RXB_RX_MASK, 570 | MCP_RXB_RX_STDEXT); 571 | break; 572 | 573 | default: 574 | #if DEBUG_MODE 575 | Serial.print("`Setting ID Mode Failure...\r\n"); 576 | #endif 577 | return MCP2515_FAIL; 578 | break; 579 | } 580 | 581 | 582 | res = mcp2515_setCANCTRL_Mode(mcpMode); 583 | if(res) 584 | { 585 | #if DEBUG_MODE 586 | Serial.print("Returning to Previous Mode Failure...\r\n"); 587 | #endif 588 | return res; 589 | } 590 | 591 | } 592 | return res; 593 | 594 | } 595 | 596 | /********************************************************************************************************* 597 | ** Function name: mcp2515_write_id 598 | ** Descriptions: Write CAN ID 599 | *********************************************************************************************************/ 600 | void MCP_CAN::mcp2515_write_id( const INT8U mcp_addr, const INT8U ext, const INT32U id ) 601 | { 602 | uint16_t canid; 603 | INT8U tbufdata[4]; 604 | 605 | canid = (uint16_t)(id & 0x0FFFF); 606 | 607 | if ( ext == 1) 608 | { 609 | tbufdata[MCP_EID0] = (INT8U) (canid & 0xFF); 610 | tbufdata[MCP_EID8] = (INT8U) (canid >> 8); 611 | canid = (uint16_t)(id >> 16); 612 | tbufdata[MCP_SIDL] = (INT8U) (canid & 0x03); 613 | tbufdata[MCP_SIDL] += (INT8U) ((canid & 0x1C) << 3); 614 | tbufdata[MCP_SIDL] |= MCP_TXB_EXIDE_M; 615 | tbufdata[MCP_SIDH] = (INT8U) (canid >> 5 ); 616 | } 617 | else 618 | { 619 | tbufdata[MCP_SIDH] = (INT8U) (canid >> 3 ); 620 | tbufdata[MCP_SIDL] = (INT8U) ((canid & 0x07 ) << 5); 621 | tbufdata[MCP_EID0] = 0; 622 | tbufdata[MCP_EID8] = 0; 623 | } 624 | 625 | mcp2515_setRegisterS( mcp_addr, tbufdata, 4 ); 626 | } 627 | 628 | /********************************************************************************************************* 629 | ** Function name: mcp2515_write_mf 630 | ** Descriptions: Write Masks and Filters 631 | *********************************************************************************************************/ 632 | void MCP_CAN::mcp2515_write_mf( const INT8U mcp_addr, const INT8U ext, const INT32U id ) 633 | { 634 | uint16_t canid; 635 | INT8U tbufdata[4]; 636 | 637 | canid = (uint16_t)(id & 0x0FFFF); 638 | 639 | if ( ext == 1) 640 | { 641 | tbufdata[MCP_EID0] = (INT8U) (canid & 0xFF); 642 | tbufdata[MCP_EID8] = (INT8U) (canid >> 8); 643 | canid = (uint16_t)(id >> 16); 644 | tbufdata[MCP_SIDL] = (INT8U) (canid & 0x03); 645 | tbufdata[MCP_SIDL] += (INT8U) ((canid & 0x1C) << 3); 646 | tbufdata[MCP_SIDL] |= MCP_TXB_EXIDE_M; 647 | tbufdata[MCP_SIDH] = (INT8U) (canid >> 5 ); 648 | } 649 | else 650 | { 651 | tbufdata[MCP_EID0] = (INT8U) (canid & 0xFF); 652 | tbufdata[MCP_EID8] = (INT8U) (canid >> 8); 653 | canid = (uint16_t)(id >> 16); 654 | tbufdata[MCP_SIDL] = (INT8U) ((canid & 0x07) << 5); 655 | tbufdata[MCP_SIDH] = (INT8U) (canid >> 3 ); 656 | } 657 | 658 | mcp2515_setRegisterS( mcp_addr, tbufdata, 4 ); 659 | } 660 | 661 | /********************************************************************************************************* 662 | ** Function name: mcp2515_read_id 663 | ** Descriptions: Read CAN ID 664 | *********************************************************************************************************/ 665 | void MCP_CAN::mcp2515_read_id( const INT8U mcp_addr, INT8U* ext, INT32U* id ) 666 | { 667 | INT8U tbufdata[4]; 668 | 669 | *ext = 0; 670 | *id = 0; 671 | 672 | mcp2515_readRegisterS( mcp_addr, tbufdata, 4 ); 673 | 674 | *id = (tbufdata[MCP_SIDH]<<3) + (tbufdata[MCP_SIDL]>>5); 675 | 676 | if ( (tbufdata[MCP_SIDL] & MCP_TXB_EXIDE_M) == MCP_TXB_EXIDE_M ) 677 | { 678 | /* extended id */ 679 | *id = (*id<<2) + (tbufdata[MCP_SIDL] & 0x03); 680 | *id = (*id<<8) + tbufdata[MCP_EID8]; 681 | *id = (*id<<8) + tbufdata[MCP_EID0]; 682 | *ext = 1; 683 | } 684 | } 685 | 686 | /********************************************************************************************************* 687 | ** Function name: mcp2515_write_canMsg 688 | ** Descriptions: Write message 689 | *********************************************************************************************************/ 690 | void MCP_CAN::mcp2515_write_canMsg( const INT8U buffer_sidh_addr) 691 | { 692 | INT8U mcp_addr; 693 | mcp_addr = buffer_sidh_addr; 694 | mcp2515_setRegisterS(mcp_addr+5, m_nDta, m_nDlc ); /* write data bytes */ 695 | 696 | if ( m_nRtr == 1) /* if RTR set bit in byte */ 697 | m_nDlc |= MCP_RTR_MASK; 698 | 699 | mcp2515_setRegister((mcp_addr+4), m_nDlc ); /* write the RTR and DLC */ 700 | mcp2515_write_id(mcp_addr, m_nExtFlg, m_nID ); /* write CAN id */ 701 | 702 | } 703 | 704 | /********************************************************************************************************* 705 | ** Function name: mcp2515_read_canMsg 706 | ** Descriptions: Read message 707 | *********************************************************************************************************/ 708 | void MCP_CAN::mcp2515_read_canMsg( const INT8U buffer_sidh_addr) /* read can msg */ 709 | { 710 | INT8U mcp_addr, ctrl; 711 | 712 | mcp_addr = buffer_sidh_addr; 713 | 714 | mcp2515_read_id( mcp_addr, &m_nExtFlg,&m_nID ); 715 | 716 | ctrl = mcp2515_readRegister( mcp_addr-1 ); 717 | m_nDlc = mcp2515_readRegister( mcp_addr+4 ); 718 | 719 | if (ctrl & 0x08) 720 | m_nRtr = 1; 721 | else 722 | m_nRtr = 0; 723 | 724 | m_nDlc &= MCP_DLC_MASK; 725 | mcp2515_readRegisterS( mcp_addr+5, &(m_nDta[0]), m_nDlc ); 726 | } 727 | 728 | /********************************************************************************************************* 729 | ** Function name: mcp2515_getNextFreeTXBuf 730 | ** Descriptions: Send message 731 | *********************************************************************************************************/ 732 | INT8U MCP_CAN::mcp2515_getNextFreeTXBuf(INT8U *txbuf_n) /* get Next free txbuf */ 733 | { 734 | INT8U res, i, ctrlval; 735 | INT8U ctrlregs[MCP_N_TXBUFFERS] = { MCP_TXB0CTRL, MCP_TXB1CTRL, MCP_TXB2CTRL }; 736 | 737 | res = MCP_ALLTXBUSY; 738 | *txbuf_n = 0x00; 739 | 740 | /* check all 3 TX-Buffers */ 741 | for (i=0; i 0){ 792 | #if DEBUG_MODE 793 | Serial.print("Entering Configuration Mode Failure...\r\n"); 794 | #endif 795 | return res; 796 | } 797 | 798 | if (num == 0){ 799 | mcp2515_write_mf(MCP_RXM0SIDH, ext, ulData); 800 | 801 | } 802 | else if(num == 1){ 803 | mcp2515_write_mf(MCP_RXM1SIDH, ext, ulData); 804 | } 805 | else res = MCP2515_FAIL; 806 | 807 | res = mcp2515_setCANCTRL_Mode(mcpMode); 808 | if(res > 0){ 809 | #if DEBUG_MODE 810 | Serial.print("Entering Previous Mode Failure...\r\nSetting Mask Failure...\r\n"); 811 | #endif 812 | return res; 813 | } 814 | #if DEBUG_MODE 815 | Serial.print("Setting Mask Successful!\r\n"); 816 | #endif 817 | return res; 818 | } 819 | 820 | /********************************************************************************************************* 821 | ** Function name: init_Mask 822 | ** Descriptions: Public function to set mask(s). 823 | *********************************************************************************************************/ 824 | INT8U MCP_CAN::init_Mask(INT8U num, INT32U ulData) 825 | { 826 | INT8U res = MCP2515_OK; 827 | INT8U ext = 0; 828 | #if DEBUG_MODE 829 | Serial.print("Starting to Set Mask!\r\n"); 830 | #endif 831 | res = mcp2515_setCANCTRL_Mode(MODE_CONFIG); 832 | if(res > 0){ 833 | #if DEBUG_MODE 834 | Serial.print("Entering Configuration Mode Failure...\r\n"); 835 | #endif 836 | return res; 837 | } 838 | 839 | if((num & 0x80000000) == 0x80000000) 840 | ext = 1; 841 | 842 | if (num == 0){ 843 | mcp2515_write_mf(MCP_RXM0SIDH, ext, ulData); 844 | 845 | } 846 | else if(num == 1){ 847 | mcp2515_write_mf(MCP_RXM1SIDH, ext, ulData); 848 | } 849 | else res = MCP2515_FAIL; 850 | 851 | res = mcp2515_setCANCTRL_Mode(mcpMode); 852 | if(res > 0){ 853 | #if DEBUG_MODE 854 | Serial.print("Entering Previous Mode Failure...\r\nSetting Mask Failure...\r\n"); 855 | #endif 856 | return res; 857 | } 858 | #if DEBUG_MODE 859 | Serial.print("Setting Mask Successful!\r\n"); 860 | #endif 861 | return res; 862 | } 863 | 864 | /********************************************************************************************************* 865 | ** Function name: init_Filt 866 | ** Descriptions: Public function to set filter(s). 867 | *********************************************************************************************************/ 868 | INT8U MCP_CAN::init_Filt(INT8U num, INT8U ext, INT32U ulData) 869 | { 870 | INT8U res = MCP2515_OK; 871 | #if DEBUG_MODE 872 | Serial.print("Starting to Set Filter!\r\n"); 873 | #endif 874 | res = mcp2515_setCANCTRL_Mode(MODE_CONFIG); 875 | if(res > 0) 876 | { 877 | #if DEBUG_MODE 878 | Serial.print("Enter Configuration Mode Failure...\r\n"); 879 | #endif 880 | return res; 881 | } 882 | 883 | switch( num ) 884 | { 885 | case 0: 886 | mcp2515_write_mf(MCP_RXF0SIDH, ext, ulData); 887 | break; 888 | 889 | case 1: 890 | mcp2515_write_mf(MCP_RXF1SIDH, ext, ulData); 891 | break; 892 | 893 | case 2: 894 | mcp2515_write_mf(MCP_RXF2SIDH, ext, ulData); 895 | break; 896 | 897 | case 3: 898 | mcp2515_write_mf(MCP_RXF3SIDH, ext, ulData); 899 | break; 900 | 901 | case 4: 902 | mcp2515_write_mf(MCP_RXF4SIDH, ext, ulData); 903 | break; 904 | 905 | case 5: 906 | mcp2515_write_mf(MCP_RXF5SIDH, ext, ulData); 907 | break; 908 | 909 | default: 910 | res = MCP2515_FAIL; 911 | } 912 | 913 | res = mcp2515_setCANCTRL_Mode(mcpMode); 914 | if(res > 0) 915 | { 916 | #if DEBUG_MODE 917 | Serial.print("Entering Previous Mode Failure...\r\nSetting Filter Failure...\r\n"); 918 | #endif 919 | return res; 920 | } 921 | #if DEBUG_MODE 922 | Serial.print("Setting Filter Successfull!\r\n"); 923 | #endif 924 | 925 | return res; 926 | } 927 | 928 | /********************************************************************************************************* 929 | ** Function name: init_Filt 930 | ** Descriptions: Public function to set filter(s). 931 | *********************************************************************************************************/ 932 | INT8U MCP_CAN::init_Filt(INT8U num, INT32U ulData) 933 | { 934 | INT8U res = MCP2515_OK; 935 | INT8U ext = 0; 936 | 937 | #if DEBUG_MODE 938 | Serial.print("Starting to Set Filter!\r\n"); 939 | #endif 940 | res = mcp2515_setCANCTRL_Mode(MODE_CONFIG); 941 | if(res > 0) 942 | { 943 | #if DEBUG_MODE 944 | Serial.print("Enter Configuration Mode Failure...\r\n"); 945 | #endif 946 | return res; 947 | } 948 | 949 | if((num & 0x80000000) == 0x80000000) 950 | ext = 1; 951 | 952 | switch( num ) 953 | { 954 | case 0: 955 | mcp2515_write_mf(MCP_RXF0SIDH, ext, ulData); 956 | break; 957 | 958 | case 1: 959 | mcp2515_write_mf(MCP_RXF1SIDH, ext, ulData); 960 | break; 961 | 962 | case 2: 963 | mcp2515_write_mf(MCP_RXF2SIDH, ext, ulData); 964 | break; 965 | 966 | case 3: 967 | mcp2515_write_mf(MCP_RXF3SIDH, ext, ulData); 968 | break; 969 | 970 | case 4: 971 | mcp2515_write_mf(MCP_RXF4SIDH, ext, ulData); 972 | break; 973 | 974 | case 5: 975 | mcp2515_write_mf(MCP_RXF5SIDH, ext, ulData); 976 | break; 977 | 978 | default: 979 | res = MCP2515_FAIL; 980 | } 981 | 982 | res = mcp2515_setCANCTRL_Mode(mcpMode); 983 | if(res > 0) 984 | { 985 | #if DEBUG_MODE 986 | Serial.print("Entering Previous Mode Failure...\r\nSetting Filter Failure...\r\n"); 987 | #endif 988 | return res; 989 | } 990 | #if DEBUG_MODE 991 | Serial.print("Setting Filter Successfull!\r\n"); 992 | #endif 993 | 994 | return res; 995 | } 996 | 997 | /********************************************************************************************************* 998 | ** Function name: setMsg 999 | ** Descriptions: Set can message, such as dlc, id, dta[] and so on 1000 | *********************************************************************************************************/ 1001 | INT8U MCP_CAN::setMsg(INT32U id, INT8U rtr, INT8U ext, INT8U len, const INT8U *pData) 1002 | { 1003 | int i = 0; 1004 | m_nID = id; 1005 | m_nRtr = rtr; 1006 | m_nExtFlg = ext; 1007 | m_nDlc = len; 1008 | for(i = 0; i> 3); 1287 | } 1288 | 1289 | /********************************************************************************************************* 1290 | END FILE 1291 | *********************************************************************************************************/ 1292 | -------------------------------------------------------------------------------- /prius3charger_buck.ino: -------------------------------------------------------------------------------- 1 | /* 2 | prius3charger_buck 3 | Copyright (c) 2020 Perttu "celeron55" Ahola 4 | 5 | This program is free software: you can redistribute it and/or modify 6 | it under the terms of the GNU General Public License as published by 7 | the Free Software Foundation, either version 3 of the License, or 8 | (at your option) any later version. 9 | 10 | This program is distributed in the hope that it will be useful, 11 | but WITHOUT ANY WARRANTY; without even the implied warranty of 12 | MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the 13 | GNU General Public License for more details. 14 | 15 | You should have received a copy of the GNU General Public License 16 | along with this program. If not, see . 17 | 18 | Usage: 19 | 20 | Prius Gen 3 buck/boost converter charger controller - buck mode charging 21 | - For atmega328 on PriusG3_V1c 22 | - In Arduino IDE: 23 | 1) Board selection: Arduino Nano 24 | 2) Program bootloader using an ISP programmer like USBasp 25 | 3) Connect USB-serial adapter to "FTDI 5V" connector (GND -- 5V RX TX RST) 26 | 4) Upload and monitor using the serial connection at 57600 baud. 27 | - Alternatively you can use MiniCore for atmega328 with the "no bootloader" 28 | option and program using any in-circuit programmer supported by avrdude 29 | 30 | This program is designed to give excellent information on the serial console 31 | about what it is doing and why it is doing it. 32 | 33 | Notes about connections: 34 | - AC_CON_CTRL / AC_CONTACTOR_SWITCH: 35 | - This activates a contactor to connect AC into MG1 terminals after 36 | precharging. This is always required. 37 | - This can activate the battery side main contactor. 38 | ALTERNATIVELY the battery side main contactor can be controlled by an 39 | external controller based on CANbus messages or other signals. 40 | - This can activate a relay to feed 12V to the charger in parallel to the 41 | ignition key separated by diodes. This way once charging has started the 42 | ignition key can be turned off and the charger will shut down by itself 43 | when charging is complete. 44 | - This can activate an indicator LED to show that the charger is active 45 | - AC_PRECH_CTRL / AC_PRECHARGE_SWITCH: 46 | - This can activate a contactor to connect AC into MG1 terminals via 47 | precharge resistors. 48 | ALTERNATIVELY this software can precharge the MG/input side by boosting 49 | from the battery side. 50 | - This can activate the battery side precharge contactor. 51 | ALTERNATIVELY the battery side precharge can be initiated by an external 52 | controller based on CANbus messages or other signals. 53 | - This can activate an indicator LED to show that the charger is precharging 54 | - HV_CON_CTRL / CONVERTER_SHORT_SWITCH: 55 | - This can activate a contactor to short out the buck/boost converter to 56 | enable feeding more current to the motors than the converter inductor and 57 | IGBT can carry. This is switched on when the AC contactor and AC precharge 58 | switch outputs are inactive. 59 | 60 | TODO: Calibrate temperature sensors 61 | 62 | TODO: Maybe make output current and voltage values configurable in EEPROM. It's 63 | mostly a waste of program space though and a risky if you accidentally 64 | change them while monitoring. 65 | 66 | Connections: 67 | - A0: DCBUS1 (output side, lower voltage, toyota's battery voltage) 68 | - A1: DCBUS2 (input side, higher voltage, MG1/2 voltage) 69 | - A2: BOOST T1 70 | - A3: BOOST T2 71 | - A4: MG1 L1 current (10k/10k resistor divider) 72 | - A5: MG1 L2 current (10k/10k resistor divider) 73 | - A6: ACS758LCB-100U current sensor (not used in this version) 74 | - A7: EVSE_PP 75 | - 2/PD2: EVSE CP 76 | - 3/PD3: MCP2515 INT 77 | - 4/PD4: EVSE SW 78 | - 5/PD5: AC_CON_CTRL / AC_CONTACTOR_SWITCH 79 | - 6/PD6: HV_CON_CTRL / CONVERTER_SHORT_SWITCH 80 | - 7/PD7: AC_PRECH_CTRL / AC_PRECHARGE_SWITCH 81 | - 8/PB0: MCP2515 CS 82 | - 9/PB1/OC1A: Boost low side switch (active high) 83 | - 10/PB2/OC1B: Boost high side switch (active high) 84 | 85 | */ 86 | #include "config.h" 87 | #include "log.h" 88 | #include "util.h" 89 | #include "command_accumulator.h" 90 | #include "avgbuffer.h" 91 | #include "software_debounce.h" 92 | // NOTE: These library portions are included with the project for ease of use. 93 | // NOTE: They are licensed separately under different open source licenses. 94 | // NOTE: See the files for details. 95 | #include "mcp_can.h" 96 | #include "can_common.h" 97 | 98 | // Charging parameters 99 | #define OUTPUT_CURRENT_MAX_A 80 100 | #define BATTERY_CHARGE_VOLTAGE 300 101 | 102 | // Other behavior 103 | #define EVSE_FORCE_INPUT_AMPS 0 // If 0, EVSE CP PWM is followed 104 | #define EVSE_PWM_TIMEOUT_MS 50 105 | #define MAX_PRECHARGE_MS 30000 106 | #define AC_PRECHARGE_MINIMUM_VOLTAGE 550 // European 3-phase rectifies to 600V 107 | #define PRECHARGE_BOOST_ENABLED true 108 | #define PRECHARGE_BOOST_START_MS 0 109 | #define PRECHARGE_BOOST_VOLTAGE 550 // European 3-phase rectifies to 600V 110 | //#define PWM_FREQ 3900 // Works for sure, but is very loud 111 | #define PWM_FREQ 10000 // Not much tested, but is much quieter 112 | 113 | // CANbus 114 | // Edit send_canbus_frames(), handle_canbus_frame() and init_system_can_filters() to do what you need 115 | #define CANBUS_ENABLE true 116 | #define CANBUS_SEND_INTERVAL_MS 200 117 | #define CANBUS_TIMEOUT_MS 2000 118 | 119 | // Advanced 120 | // Prints diagnostics about whether PWM output is limited by voltage or current 121 | #define REPORT_PWM_LIMITING_VALUE false 122 | // European 3-phase rectifies to 600V. 123 | // Our measured voltage likes to oscillate a lot under load. 124 | #define RECTIFIED_AC_MINIMUM_VOLTAGE 350 125 | 126 | // Absolute maximums 127 | #define INPUT_CURRENT_MAX_A 32 128 | #define INPUT_VOLTAGE_MAX_V 650 // Maximum of all Toyota inverters 129 | #define OUTPUT_VOLTAGE_MAX_V 305 // Yaris inverter has 300V and 350V capacitors 130 | #define BMS_MIN_CELL_MV_FOR_FAIL 2500 131 | #define BMS_MAX_CELL_MV_FOR_FAIL 4220 132 | #define BMS_MAX_TEMPREATURE_C_FOR_FAIL 45 133 | #define BOOST_MAX_TEMPERATURE_C 70 134 | #define CHARGE_FINISH_AT_A 4 135 | 136 | // Some secondary values that can be automatically set 137 | #define BATTERY_MINIMUM_VOLTAGE (BATTERY_CHARGE_VOLTAGE / 2) 138 | 139 | // Hardcoded tests 140 | #define TEST_CONTACTORS false 141 | #define TEST_BOOST false 142 | #define TEST_BUCK false 143 | 144 | // Scaling of analog inputs 145 | // NOTE: DCBUS2 is buck high side = MG side = 3-phase AC input side 146 | // NOTE: DCBUS1 is buck low side = battery side 147 | #define DCBUS2_OFFSET_BITS 0 148 | #define DCBUS2_V_PER_BIT 1.234 149 | /*#define DCBUS1_OFFSET_BITS 0 150 | #define DCBUS1_V_PER_BIT 0.438*/ 151 | // Not sure what's up with this, maybe my Prius gen3 inverter is a bit wonky 152 | #define DCBUS1_OFFSET_BITS 74 153 | #define DCBUS1_V_PER_BIT 0.551 154 | 155 | // This is what it should be 156 | #define MG1_CURRENT_A_PER_BIT 1.0 157 | // This is what you need with wrong resistors on Yaris inverter 158 | //#define MG1_CURRENT_A_PER_BIT 0.735 159 | 160 | #define PWM_HANDLER_INTERVAL (uint8_t)(PWM_FREQ / 3400 + 1) 161 | 162 | #define DCBUS1_PIN A0 163 | #define DCBUS2_PIN A1 164 | #define BOOST_T1_PIN A2 165 | #define BOOST_T2_PIN A3 166 | #define MG1_L1_CURRENT_PIN A4 167 | #define MG1_L2_CURRENT_PIN A5 168 | #define EXTRA_CURRENT_SENSOR_PIN A6 169 | #define EVSE_PP_PIN A7 170 | #define EVSE_CP_PIN 2 171 | #define MCP2515_INT_PIN 3 172 | #define EVSE_SW_PIN 4 173 | #define AC_CONTACTOR_SWITCH_PIN 5 174 | #define CONVERTER_SHORT_SWITCH_PIN 6 175 | #define AC_PRECHARGE_SWITCH_PIN 7 176 | #define MCP2515_CS_PIN 8 177 | #define BOOST_LOW_SWITCH_PIN 9 178 | #define BOOST_HIGH_SWITCH_PIN 10 179 | 180 | // If non-zero, overrides everything except INPUT_CURRENT_MAX_A. 181 | // If zero, EVSE limit is followed. 182 | uint8_t force_ac_input_amps = EVSE_FORCE_INPUT_AMPS; 183 | 184 | // TODO: when reading these in the main thread, disable interrupts, maybe? 185 | volatile int16_t dcbus1_raw = 0; 186 | volatile int16_t dcbus2_raw = 0; 187 | volatile int16_t mg2l1_current_raw_calibrated_zero = 530; 188 | volatile int16_t mg2l2_current_raw_calibrated_zero = 530; 189 | volatile int16_t mg2l1_current_raw = 0; 190 | volatile int16_t mg2l2_current_raw = 0; 191 | volatile int16_t boost_t1_raw = 0; 192 | volatile int16_t boost_t2_raw = 0; 193 | volatile int16_t evse_pp_raw = 0; 194 | volatile int16_t input_voltage_V = 0; 195 | volatile int16_t output_voltage_V = 0; 196 | volatile int16_t input_dc_current_Ax10 = 0; 197 | volatile int16_t output_dc_current_Ax10 = 0; 198 | 199 | volatile enum DisablePwmReason { 200 | DPR_PWM_ENABLED, 201 | DPR_DCBUS1_OVERVOLTAGE, 202 | DPR_DCBUS2_OVERVOLTAGE, 203 | DPR_WANTED_PWM_IS_ZERO, 204 | DPR_BOOST_OVER_TEMPERATURE, 205 | DPR_LOST_EVSE_PROXIMITY_PILOT, 206 | DPR_PULSE_DONE, 207 | 208 | DPR_COUNT 209 | } disable_pwm = DPR_PWM_ENABLED; 210 | const char *DisablePwmReason_STRINGS[DPR_COUNT] = { 211 | "PWM_ENABLED", 212 | "DCBUS1_OVERVOLTAGE", 213 | "DCBUS2_OVERVOLTAGE", 214 | "WANTED_PWM_IS_ZERO", 215 | "DPR_BOOST_OVER_TEMPERATURE", 216 | "DPR_LOST_EVSE_PROXIMITY_PILOT", 217 | "DPR_PULSE_DONE", 218 | }; 219 | 220 | // Once succesfully calibrated, PWM interrupt will be enabled 221 | bool current_sensor_zero_offsets_calibrated = false; 222 | 223 | // Current is measured at the MG current sensors where AC is coming in. This is 224 | // used to get a somewhat usable DC value from that. 225 | // 10 extra samples 226 | //AvgBuffer input_current_avgbuf; 227 | // 2 full waves 228 | AvgBuffer input_current_avgbuf; 229 | 230 | int8_t boost_t1_c = 0; 231 | int8_t boost_t2_c = 0; 232 | 233 | volatile uint8_t interrupt_counter_for_mainloop = 0; 234 | volatile bool mainloop_running = false; 235 | volatile bool console_report_all_values = false; 236 | CommandAccumulator<24> command_accumulator; 237 | 238 | enum SwitchingMode { 239 | SM_NONE, 240 | SM_BUCK, 241 | SM_BOOST, 242 | SM_BOOST_SINGLE_PULSE, 243 | }; 244 | 245 | // Switching control is based on these, each is a maximum. 246 | volatile int16_t wanted_output_voltage = 0; 247 | volatile int16_t wanted_output_current = 0; 248 | volatile int16_t wanted_pwm = 0; 249 | SwitchingMode wanted_switching_mode = SM_BUCK; 250 | 251 | // Switching control state (don't touch from main program) 252 | volatile int16_t current_pwm = 0; 253 | volatile enum {BSPS_INIT, BSPS_PULSING, BSPS_PULSED} boost_single_pulse_state = BSPS_INIT; 254 | SwitchingMode current_switching_mode = SM_BUCK; 255 | 256 | // CANbus 257 | 258 | MCP_CAN system_can(MCP2515_CS_PIN); 259 | 260 | unsigned long canbus_last_receive_timestamp = 0; 261 | 262 | struct CanbusStatus { 263 | bool permit_charge = false; 264 | bool main_contactor_closed = false; 265 | uint16_t pack_voltage_V = 0; 266 | uint16_t cell_voltage_min_mV = 0; 267 | uint16_t cell_voltage_max_mV = 5000; 268 | int8_t cell_temperature_min = -128; 269 | int8_t cell_temperature_max = 127; 270 | bool charge_completed = false; 271 | uint16_t max_charge_current_A = 0; 272 | } canbus_status; 273 | 274 | // Charger state machine and related stuff 275 | 276 | enum ChargerState { 277 | CS_WAITING_START_TRIGGER, 278 | CS_WAITING_CANBUS, 279 | CS_WAITING_CHARGE_PERMISSION, 280 | CS_PRECHARGING, 281 | CS_CHARGING=8, 282 | CS_STOPPING_CHARGE, 283 | CS_DONE_CHARGING, 284 | CS_FAILED, // Keep output shut down and wait state reset by user action 285 | CS_ALLOW_MEASUREMENT_THEN_FAIL, // Wait 15s, then fail (DEBUG UTILITY) 286 | CS_COUNT 287 | } charger_state = CS_WAITING_START_TRIGGER; 288 | 289 | const char* const ChargerState_STRINGS[CS_COUNT] = { 290 | "CS_WAITING_START_TRIGGER", 291 | "CS_WAITING_CANBUS", 292 | "CS_WAITING_CHARGE_PERMISSION", 293 | "CS_PRECHARGING", 294 | "4", // Some room for future development 295 | "5", 296 | "6", 297 | "7", 298 | "CS_CHARGING", 299 | "CS_STOPPING_CHARGE", 300 | "CS_DONE_CHARGING", 301 | "CS_FAILED", 302 | "CS_ALLOW_MEASUREMENT_THEN_FAIL", 303 | }; 304 | 305 | enum ChargerFailReason { 306 | CFR_NOT_FAILED, 307 | CFR_CANBUS_DEAD, 308 | CFR_BMS_NO_CHARGE_PERMIT, 309 | CFR_BMS_OVER_TEMPERATURE, 310 | CFR_BMS_OVER_VOLTAGE, 311 | CFR_BMS_UNDER_VOLTAGE, 312 | CFR_AC_PRECHARGE_FAILED, 313 | CFR_CUSTOM_MEASUREMENT_DELAY_ENDED, 314 | CFR_UNHANDLED_STATE, 315 | CFR_PRECHARGE_MINIMUM_VOLTAGE_NOT_SET, 316 | CFR_INPUT_VOLTAGE_TOO_LOW, 317 | CFR_INPUT_VOLTAGE_TOO_HIGH, 318 | CFR_LOST_EVSE_PROXIMITY_PILOT, 319 | CFR_PRECHARGE_VOLTAGE_THROUGH_THE_ROOF, 320 | 321 | CFR_COUNT 322 | }; 323 | 324 | const char* const ChargerFailReason_STRINGS[CFR_COUNT] = { 325 | "CFR_NOT_FAILED", 326 | "CFR_CANBUS_DEAD", 327 | "CFR_BMS_NO_CHARGE_PERMIT", 328 | "CFR_BMS_OVER_TEMPERATURE", 329 | "CFR_BMS_OVER_VOLTAGE", 330 | "CFR_BMS_UNDER_VOLTAGE", 331 | "CFR_AC_PRECHARGE_FAILED", 332 | "CFR_CUSTOM_MEASUREMENT_DELAY_ENDED", 333 | "CFR_UNHANDLED_STATE", 334 | "CFR_PRECHARGE_MINIMUM_VOLTAGE_NOT_SET", 335 | "CFR_INPUT_VOLTAGE_TOO_LOW", 336 | "CFR_INPUT_VOLTAGE_TOO_HIGH", 337 | "CFR_LOST_EVSE_PROXIMITY_PILOT", 338 | "CFR_PRECHARGE_VOLTAGE_THROUGH_THE_ROOF", 339 | }; 340 | 341 | struct ChargerStatus 342 | { 343 | ChargerFailReason fail_reason = CFR_NOT_FAILED; 344 | unsigned long no_start_condition_timestamp = 0; 345 | unsigned long start_timestamp = 0; 346 | unsigned long precharge_start_timestamp = 0; 347 | unsigned long charge_not_looking_complete_timestamp = 0; 348 | unsigned long stopping_charge_start_timestamp = 0; 349 | unsigned long fail_timestamp = 0; 350 | unsigned long allow_measurement_start_timestamp = 0; 351 | int16_t precharge_last_input_voltage = 0; 352 | int16_t precharge_last_battery_voltage = 0; 353 | bool battery_side_looks_precharged = false; 354 | } charger; 355 | 356 | 357 | // EVSE CP PWM measurement 358 | bool evse_pwm_enough_pulses_received = false; 359 | volatile unsigned long evse_pwm_last_rise_timestamp_us = 0; 360 | volatile unsigned long evse_pwm_last_valid_value_timestamp = 0; 361 | AvgBuffer evse_allowed_amps_avgbuf; 362 | volatile uint16_t evse_pwm_pulse_counter = 0; 363 | 364 | // EVSE final converted value from CP PWM 365 | uint8_t evse_allowed_amps = 0; 366 | 367 | // EVSE final converted value from PP resistance (0 = no cable) 368 | uint8_t evse_pp_cable_rating_a = 0; 369 | 370 | unsigned long inductor_short_switch_closed_timestamp = 0; 371 | unsigned long ac_contactor_closed_timestamp = 0; 372 | 373 | volatile enum LimitingValue { 374 | LV_NOTHING, 375 | LV_SOMETHING, 376 | LV_OUTPUT_CURRENT_SLOW, 377 | LV_INPUT_CURRENT_SLOW, 378 | LV_OUTPUT_VOLTAGE_SLOW, 379 | LV_OUTPUT_CURRENT, 380 | LV_INPUT_CURRENT, 381 | LV_OUTPUT_VOLTAGE, 382 | LV_OUTPUT_CURRENT_FAST, 383 | LV_INPUT_CURRENT_FAST, 384 | LV_OUTPUT_VOLTAGE_FAST, 385 | 386 | LV_COUNT, 387 | } limiting_value = LV_NOTHING; 388 | 389 | const char* const LimitingValue_STRINGS[LV_COUNT] = { 390 | "LV_NOTHING", 391 | "LV_SOMETHING", 392 | "LV_OUTPUT_CURRENT_SLOW", 393 | "LV_INPUT_CURRENT_SLOW", 394 | "LV_OUTPUT_VOLTAGE_SLOW", 395 | "LV_OUTPUT_CURRENT", 396 | "LV_INPUT_CURRENT", 397 | "LV_OUTPUT_VOLTAGE", 398 | "LV_OUTPUT_CURRENT_FAST", 399 | "LV_INPUT_CURRENT_FAST", 400 | "LV_OUTPUT_VOLTAGE_FAST", 401 | }; 402 | 403 | 404 | void setup() 405 | { 406 | pinMode(DCBUS1_PIN, INPUT); 407 | pinMode(DCBUS2_PIN, INPUT); 408 | pinMode(BOOST_T1_PIN, INPUT); 409 | pinMode(BOOST_T2_PIN, INPUT); 410 | pinMode(MG1_L1_CURRENT_PIN, INPUT); 411 | pinMode(MG1_L2_CURRENT_PIN, INPUT); 412 | pinMode(EXTRA_CURRENT_SENSOR_PIN, INPUT); 413 | pinMode(EVSE_PP_PIN, INPUT); 414 | pinMode(EVSE_CP_PIN, INPUT); 415 | pinMode(MCP2515_INT_PIN, INPUT); 416 | pinMode(EVSE_SW_PIN, OUTPUT); 417 | pinMode(AC_CONTACTOR_SWITCH_PIN, OUTPUT); 418 | pinMode(CONVERTER_SHORT_SWITCH_PIN, OUTPUT); 419 | pinMode(AC_PRECHARGE_SWITCH_PIN, OUTPUT); 420 | pinMode(MCP2515_CS_PIN, OUTPUT); 421 | pinMode(BOOST_LOW_SWITCH_PIN, OUTPUT); 422 | pinMode(BOOST_HIGH_SWITCH_PIN, OUTPUT); 423 | 424 | // Wait for programming 425 | delay(2000); 426 | 427 | // We're using 57600 baud instead of 115200 because we can't process serial 428 | // data that fast with our monster interrupt routine running in sync with 429 | // PWM generation. 430 | Serial.begin(57600); 431 | 432 | log_println_f("-!- prius3charger_buck"); 433 | 434 | #if TEST_CONTACTORS == true 435 | for(;;){ 436 | log_println_f("DEBUG: AC_PRECHARGE_SWITCH_PIN on"); 437 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, HIGH); 438 | delay(1900); 439 | log_println_f("DEBUG: AC_CONTACTOR_SWITCH_PIN on"); 440 | digitalWrite(AC_CONTACTOR_SWITCH_PIN, HIGH); 441 | delay(100); 442 | log_println_f("DEBUG: AC_PRECHARGE_SWITCH_PIN off"); 443 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, LOW); 444 | delay(2000); 445 | log_println_f("DEBUG: AC_CONTACTOR_SWITCH_PIN off"); 446 | digitalWrite(AC_CONTACTOR_SWITCH_PIN, LOW); 447 | delay(2000); 448 | } 449 | #endif 450 | 451 | for(uint8_t i=0; i<10 && !current_sensor_zero_offsets_calibrated; i++){ 452 | delay(100); 453 | calibrate_current_sensor_zero_offsets_if_needed(); 454 | } 455 | 456 | SPI.begin(); 457 | 458 | init_system_can(); 459 | 460 | // EVSE PWM interrupt 461 | attachInterrupt(digitalPinToInterrupt(EVSE_CP_PIN), evse_cp_pwm_handler, CHANGE); 462 | 463 | mainloop_running = true; 464 | } 465 | 466 | void calibrate_current_sensor_zero_offsets_if_needed() 467 | { 468 | if(current_sensor_zero_offsets_calibrated) 469 | return; 470 | 471 | // Calibrate current sensor zero offsets before PWM output is initialized 472 | Serial.println(F("Calibrating current sensor zero offsets...")); 473 | set_pwm_inactive(); 474 | 475 | int16_t il1_0 = analogRead(MG1_L1_CURRENT_PIN); 476 | int16_t il2_0 = analogRead(MG1_L2_CURRENT_PIN); 477 | int16_t il1_1 = 0; 478 | int16_t il2_1 = 0; 479 | const uint8_t require_stable_count = 20; 480 | uint8_t stable_count = 0; 481 | while(stable_count < require_stable_count){ 482 | delay(20); 483 | il1_1 = analogRead(MG1_L1_CURRENT_PIN); 484 | il2_1 = analogRead(MG1_L2_CURRENT_PIN); 485 | if(abs(il1_1 - il1_0) >= 3 || abs(il2_1 - il2_0) >= 3){ 486 | break; 487 | } 488 | stable_count++; 489 | } 490 | if(il1_1 < 460 || il1_1 > 570 || il2_1 < 460 || il2_1 > 570){ 491 | Serial.print(F("Not accepting current calibration values: ")); 492 | Serial.print(il1_1); 493 | Serial.print(F(", ")); 494 | Serial.print(il2_1); 495 | Serial.print(" (out of range)"); 496 | Serial.println(); 497 | return; 498 | } 499 | if(stable_count < require_stable_count){ 500 | Serial.print(F("Not accepting current calibration values: ")); 501 | Serial.print(il1_1); 502 | Serial.print(F(", ")); 503 | Serial.print(il2_1); 504 | Serial.print(" (unstable)"); 505 | Serial.println(); 506 | return; 507 | } 508 | mg2l1_current_raw_calibrated_zero = il1_1; 509 | mg2l2_current_raw_calibrated_zero = il2_1; 510 | log_print_timestamp(); 511 | Serial.print(F("Calibrated zero offsets: IL1,2: ")); 512 | Serial.print(mg2l1_current_raw_calibrated_zero); 513 | Serial.print(F(", ")); 514 | Serial.print(mg2l2_current_raw_calibrated_zero); 515 | Serial.println(); 516 | 517 | // PWM output 518 | // A: Set on compare match, phase and frequency correct, clk/1 519 | // B: Clear on compare match, phase and frequency correct, clk/1 520 | TCCR1A = _BV(COM1A1) | _BV(COM1A0) | _BV(COM1B1); 521 | TCCR1B = _BV(WGM13) | _BV(CS10); 522 | #define PWM_MAX (uint16_t)((F_CPU / 2.0) / (float)PWM_FREQ) 523 | ICR1 = PWM_MAX; 524 | // Interrupt at TOP 525 | TIMSK1 |= _BV(ICIE1); 526 | 527 | // Set initial PWM to zero 528 | set_pwm_inactive(); 529 | 530 | current_sensor_zero_offsets_calibrated = true; 531 | } 532 | 533 | void loop() 534 | { 535 | #if TEST_BOOST == true 536 | dcbus2_raw = analogRead(DCBUS2_PIN) - DCBUS2_OFFSET_BITS; 537 | input_voltage_V = ((int32_t)dcbus2_raw * (int32_t)(DCBUS2_V_PER_BIT*1000)) / 1000; 538 | dcbus1_raw = analogRead(DCBUS1_PIN) - DCBUS1_OFFSET_BITS; 539 | output_voltage_V = ((int32_t)dcbus1_raw * (int32_t)(DCBUS1_V_PER_BIT*1000)) / 1000; 540 | EVERY_N_MILLISECONDS(200){ 541 | Serial.print(output_voltage_V); 542 | Serial.print(" "); 543 | Serial.println(input_voltage_V); 544 | } 545 | if(input_voltage_V < 400 && ((millis()/1000)&1)==0){ 546 | set_pwm_boost_active(ICR1 * 0.01); 547 | } else { 548 | set_pwm_inactive(); 549 | } 550 | return; 551 | #endif 552 | #if TEST_BUCK == true 553 | dcbus2_raw = analogRead(DCBUS2_PIN) - DCBUS2_OFFSET_BITS; 554 | input_voltage_V = ((int32_t)dcbus2_raw * (int32_t)(DCBUS2_V_PER_BIT*1000)) / 1000; 555 | dcbus1_raw = analogRead(DCBUS1_PIN) - DCBUS1_OFFSET_BITS; 556 | output_voltage_V = ((int32_t)dcbus1_raw * (int32_t)(DCBUS1_V_PER_BIT*1000)) / 1000; 557 | EVERY_N_MILLISECONDS(200){ 558 | Serial.print(output_voltage_V); 559 | Serial.print(" "); 560 | Serial.println(input_voltage_V); 561 | } 562 | if(output_voltage_V < 20 && ((millis()/1000)&1)==0){ 563 | set_pwm_buck_active(ICR1 * 0.01); 564 | } else { 565 | set_pwm_inactive(); 566 | } 567 | return; 568 | #endif 569 | 570 | EVERY_N_MILLISECONDS(1000){ 571 | calibrate_current_sensor_zero_offsets_if_needed(); 572 | } 573 | 574 | read_console_serial(); 575 | 576 | read_canbus_frames(); 577 | 578 | EVERY_N_MILLISECONDS(100){ 579 | apply_canbus_timeouts(); 580 | } 581 | 582 | convert_evse(); 583 | 584 | handle_evse_pwm_timeout(); 585 | 586 | handle_charger_state(); 587 | 588 | control_inductor_short_switch(); 589 | 590 | avoid_explosions(); 591 | 592 | EVERY_N_MILLISECONDS(CANBUS_SEND_INTERVAL_MS){ 593 | send_canbus_frames(); 594 | } 595 | 596 | EVERY_N_MILLISECONDS(1000){ 597 | convert_temperatures(); 598 | } 599 | EVERY_N_MILLISECONDS(200){ 600 | report_status_on_console(); 601 | } 602 | EVERY_N_MILLISECONDS(5){ 603 | interrupt_counter_for_mainloop = 0; 604 | } 605 | } 606 | 607 | void charger_fail(ChargerFailReason fail_reason) 608 | { 609 | charger_state = CS_FAILED; 610 | 611 | if(charger.fail_reason == CFR_NOT_FAILED){ 612 | charger.fail_reason = fail_reason; 613 | charger.fail_timestamp = millis(); 614 | } 615 | 616 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 617 | digitalWrite(AC_CONTACTOR_SWITCH_PIN, LOW); 618 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, LOW); 619 | digitalWrite(EVSE_SW_PIN, LOW); 620 | 621 | log_print_timestamp(); 622 | CONSOLE.print("Charger failed: \""); 623 | CONSOLE.print(ChargerFailReason_STRINGS[charger.fail_reason]); 624 | CONSOLE.println("\""); 625 | } 626 | 627 | // Returns true if failed 628 | bool fail_if_charging_unsafe() 629 | { 630 | if(CANBUS_ENABLE){ 631 | if(!canbus_alive()){ 632 | charger_fail(CFR_CANBUS_DEAD); 633 | return true; 634 | } 635 | if(!canbus_status.permit_charge){ 636 | charger_fail(CFR_BMS_NO_CHARGE_PERMIT); 637 | return true; 638 | } 639 | if(canbus_status.cell_temperature_max > BMS_MAX_TEMPREATURE_C_FOR_FAIL){ 640 | charger_fail(CFR_BMS_OVER_TEMPERATURE); 641 | return true; 642 | } 643 | if(canbus_status.cell_voltage_min_mV < BMS_MIN_CELL_MV_FOR_FAIL){ 644 | charger_fail(CFR_BMS_UNDER_VOLTAGE); 645 | return true; 646 | } 647 | if(canbus_status.cell_voltage_max_mV > BMS_MAX_CELL_MV_FOR_FAIL){ 648 | charger_fail(CFR_BMS_OVER_VOLTAGE); 649 | return true; 650 | } 651 | } 652 | return false; 653 | } 654 | 655 | void restore_initial_state() 656 | { 657 | log_println_f("restore_initial_state()"); 658 | if(charger_state != CS_FAILED && charger_state != CS_DONE_CHARGING){ 659 | log_println_f("restore_initial_state(): Can't restore: Not failed or ended"); 660 | return; 661 | } 662 | charger_state = CS_WAITING_START_TRIGGER; 663 | charger = ChargerStatus(); // Reset 664 | } 665 | 666 | void start_charging() 667 | { 668 | log_println_f("start_charging()"); 669 | 670 | if(charger_state != CS_WAITING_START_TRIGGER && 671 | charger_state != CS_DONE_CHARGING){ 672 | log_println_f("Can't start charge: Not at charge cycle start or done charging"); 673 | return; 674 | } 675 | 676 | charger = ChargerStatus(); // Reset 677 | 678 | charger.start_timestamp = millis(); 679 | 680 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 681 | 682 | // Request power from charger 683 | digitalWrite(EVSE_SW_PIN, HIGH); 684 | 685 | // Open converter short switch to let us have different voltages between the 686 | // MG and battery rails 687 | digitalWrite(CONVERTER_SHORT_SWITCH_PIN, LOW); 688 | // Wait for a little bit to make sure AC contactor doesn't switch before 689 | // converter short switch releases 690 | delay(100); 691 | 692 | charger_state = CS_WAITING_CANBUS; 693 | } 694 | 695 | void stop_charging() 696 | { 697 | if(charger_state == CS_FAILED){ 698 | // Don't change failed state to anything else here as that can be unsafe. 699 | // Failed state can only be restored by power cycling or by 700 | // restore_initial_state(). 701 | log_println_f("stop_charging(): Charger is in failed state."); 702 | return; 703 | } 704 | if(charger_state == CS_STOPPING_CHARGE){ 705 | log_println_f("stop_charging(): Already stopped"); 706 | return; 707 | } 708 | 709 | log_println_f("Stopping charger"); 710 | 711 | charger_state = CS_STOPPING_CHARGE; 712 | charger.stopping_charge_start_timestamp = millis(); 713 | } 714 | 715 | #define HANDLE_CHARGER_STATE(state, handler) \ 716 | if(charger_state == (CS_##state)){ handler(); return; } 717 | 718 | void handle_charger_state() 719 | { 720 | // State modifiers 721 | if(charger_state != CS_FAILED){ 722 | if(charger_state > CS_CHARGING && charger_state < CS_STOPPING_CHARGE){ 723 | fail_if_charging_unsafe(); 724 | } 725 | } 726 | 727 | // State handlers 728 | HANDLE_CHARGER_STATE(WAITING_START_TRIGGER, [&](){ 729 | if(evse_pp_cable_rating_a > 0 && get_max_input_a() > 0 && current_sensor_zero_offsets_calibrated){ 730 | // Wait until 2 seconds of continuous start conditions 731 | if(timestamp_age(charger.no_start_condition_timestamp) >= 2000){ 732 | log_println_f("Charger start triggered"); 733 | start_charging(); 734 | } else { 735 | EVERY_N_MILLISECONDS(500){ 736 | log_println_f("... Waiting stable starting condition for 2000ms"); 737 | } 738 | } 739 | return; 740 | } else { 741 | charger.no_start_condition_timestamp = millis(); 742 | } 743 | EVERY_N_MILLISECONDS(5000){ 744 | if(evse_pp_cable_rating_a == 0){ 745 | log_println_f("... Waiting for EVSE PP connection" 746 | " (pull it to ground if you don't have EVSE)"); 747 | } 748 | if(get_max_input_a() == 0 && force_ac_input_amps == 0){ 749 | log_println_f("... Waiting for EVSE CP PWM" 750 | " (set force_ac_input_amps if you don't have EVSE)"); 751 | } 752 | } 753 | }); 754 | HANDLE_CHARGER_STATE(WAITING_CANBUS, [&](){ 755 | if(CANBUS_ENABLE){ 756 | if(canbus_alive()){ 757 | log_println_f("CANbus detected"); 758 | charger_state = CS_WAITING_CHARGE_PERMISSION; 759 | } 760 | EVERY_N_MILLISECONDS(5000){ 761 | log_println_f("... Waiting for CANbus"); 762 | } 763 | } else { 764 | // Skip ahead, we don't need no CANbus! 765 | charger_state = CS_WAITING_CHARGE_PERMISSION; 766 | } 767 | }); 768 | HANDLE_CHARGER_STATE(WAITING_CHARGE_PERMISSION, [&](){ 769 | if((canbus_status.permit_charge || !CANBUS_ENABLE) && evse_pp_cable_rating_a > 0){ 770 | if(CANBUS_ENABLE){ 771 | log_println_f("BMS gives charge permission and cable proximity pilot is connected. Starting AC side precharge"); 772 | } else { 773 | log_println_f("Cable proximity pilot is connected. Starting AC side precharge"); 774 | } 775 | charger_state = CS_PRECHARGING; 776 | 777 | 778 | charger.precharge_start_timestamp = millis(); 779 | charger.precharge_last_input_voltage = dcbus2_raw * DCBUS2_V_PER_BIT; 780 | 781 | report_status_on_console(); 782 | 783 | log_print_timestamp(); 784 | CONSOLE.print(F("Precharge starting at ")); 785 | CONSOLE.print(charger.precharge_last_input_voltage); 786 | CONSOLE.println(" V"); 787 | return; 788 | } 789 | EVERY_N_MILLISECONDS(5000){ 790 | if(CANBUS_ENABLE){ 791 | if(!canbus_status.permit_charge){ 792 | log_println_f("... Waiting for BMS charge permission"); 793 | } 794 | } 795 | if(evse_pp_cable_rating_a == 0){ 796 | log_println_f("... Waiting for EVSE proximity pilot connection"); 797 | } 798 | } 799 | }); 800 | HANDLE_CHARGER_STATE(PRECHARGING, [&](){ 801 | if(evse_pp_cable_rating_a == 0){ 802 | charger_fail(CFR_LOST_EVSE_PROXIMITY_PILOT); 803 | return; 804 | } 805 | 806 | // Stop and cancel charging if any voltage goes through the roof 807 | if(input_voltage_V > INPUT_VOLTAGE_MAX_V || 808 | output_voltage_V > OUTPUT_VOLTAGE_MAX_V){ 809 | charger_fail(CFR_PRECHARGE_VOLTAGE_THROUGH_THE_ROOF); 810 | return; 811 | } 812 | 813 | // Delay closing the AC side precharge switch a bit. 814 | // This delay is useful if your precharge contactor doesn't quite work 815 | // at 12V but works at 14V, and your DC-DC converter is enabled at the 816 | // start of CS_PRECHARGING. 817 | // Ok yeah that's a bit silly for sure, but it happened to me! 818 | if(timestamp_age(charger.precharge_start_timestamp) >= 500){ 819 | if(!digitalRead(AC_CONTACTOR_SWITCH_PIN)){ 820 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, HIGH); 821 | } 822 | } 823 | 824 | // Follow battery side precharge 825 | EVERY_N_MILLISECONDS(1000){ 826 | if(!charger.battery_side_looks_precharged){ 827 | if( 828 | abs(output_voltage_V - charger.precharge_last_battery_voltage) <= 2 && 829 | output_voltage_V >= BATTERY_MINIMUM_VOLTAGE 830 | ){ 831 | log_print_timestamp(); 832 | CONSOLE.print(F("-> Battery side precharge looks FINISHED at ")); 833 | CONSOLE.print(output_voltage_V); 834 | CONSOLE.println("V"); 835 | 836 | charger.battery_side_looks_precharged = true; 837 | } else { 838 | log_print_timestamp(); 839 | CONSOLE.print(F("... Battery side precharging at ")); 840 | CONSOLE.print(output_voltage_V); 841 | CONSOLE.println("V"); 842 | 843 | charger.precharge_last_battery_voltage = output_voltage_V; 844 | } 845 | } 846 | 847 | if(CANBUS_ENABLE){ 848 | if(!canbus_status.main_contactor_closed){ 849 | charger.battery_side_looks_precharged = false; 850 | } 851 | } 852 | } 853 | 854 | // Follow AC side precharge 855 | EVERY_N_MILLISECONDS(1000){ 856 | if(!digitalRead(AC_CONTACTOR_SWITCH_PIN)){ 857 | if( 858 | (abs(input_voltage_V - charger.precharge_last_input_voltage) <= 2 859 | || PRECHARGE_BOOST_ENABLED) && 860 | input_voltage_V >= AC_PRECHARGE_MINIMUM_VOLTAGE 861 | ){ 862 | uint16_t finish_voltage = input_voltage_V; 863 | 864 | digitalWrite(AC_CONTACTOR_SWITCH_PIN, HIGH); 865 | // This delay allows an NO AUX contact on the precharge 866 | // contactor to be paralleled with a resistor to form an 867 | // economizer for the main contactor. 868 | delay(100); 869 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, LOW); 870 | 871 | log_print_timestamp(); 872 | CONSOLE.print(F("-> AC side precharge FINISHED at ")); 873 | CONSOLE.print(finish_voltage); 874 | CONSOLE.println("V, AC contactor CLOSED"); 875 | } else { 876 | log_print_timestamp(); 877 | CONSOLE.print(F("... AC side precharging at ")); 878 | CONSOLE.print(input_voltage_V); 879 | CONSOLE.println("V"); 880 | 881 | charger.precharge_last_input_voltage = input_voltage_V; 882 | } 883 | } 884 | } 885 | 886 | // Precharge finish condition 887 | if(digitalRead(AC_CONTACTOR_SWITCH_PIN) && charger.battery_side_looks_precharged){ 888 | log_println_f("Input and battery side precharge done, now charging."); 889 | charger_state = CS_CHARGING; 890 | return; 891 | } 892 | 893 | // Precharge timeout 894 | if(timestamp_age(charger.precharge_start_timestamp) > MAX_PRECHARGE_MS){ 895 | // Open precharge contactor 896 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, LOW); 897 | // Stop boosting 898 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 899 | set_pwm_inactive(); 900 | // Report 901 | log_print_timestamp(); 902 | CONSOLE.print(F("-> Precharge FAILED at ")); 903 | CONSOLE.print(input_voltage_V); 904 | CONSOLE.print(F("V: Voltage not reaching target ")); 905 | CONSOLE.print(AC_PRECHARGE_MINIMUM_VOLTAGE); 906 | CONSOLE.println("V"); 907 | // Fail 908 | charger_fail(CFR_AC_PRECHARGE_FAILED); 909 | return; 910 | } 911 | 912 | // Use boosting to precharge in case there are no precharge resistors 913 | // configured. 914 | // This can be done only after the battery side has been precharged 915 | // first. 916 | if(PRECHARGE_BOOST_ENABLED && 917 | timestamp_age(charger.precharge_start_timestamp) > PRECHARGE_BOOST_START_MS){ 918 | if(!charger.battery_side_looks_precharged){ 919 | EVERY_N_MILLISECONDS(5000){ 920 | log_println_f("... Waiting battery side to be precharged before boosting"); 921 | } 922 | } 923 | if(charger.battery_side_looks_precharged && 924 | input_voltage_V < PRECHARGE_BOOST_VOLTAGE && 925 | input_voltage_V < INPUT_VOLTAGE_MAX_V - 20){ 926 | EVERY_N_MILLISECONDS(500){ 927 | log_println_f("... Doing AC side precharge boost pulses"); 928 | } 929 | EVERY_N_MILLISECONDS(1){ 930 | // Make one boost pulse at a time so that we get updated 931 | // voltage measurements in between 932 | set_wanted_output_V_A_pwm(PRECHARGE_BOOST_VOLTAGE, 1, ICR1*0.05, 933 | SM_BOOST_SINGLE_PULSE); 934 | } 935 | } else { 936 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 937 | set_pwm_inactive(); 938 | } 939 | } 940 | 941 | // Report what we're waiting for 942 | if(!digitalRead(AC_CONTACTOR_SWITCH_PIN)){ 943 | EVERY_N_MILLISECONDS(5000){ 944 | log_println_f("... Doing AC side precharge"); 945 | } 946 | } 947 | if(!charger.battery_side_looks_precharged){ 948 | EVERY_N_MILLISECONDS(5000){ 949 | log_println_f("... Doing battery side precharge"); 950 | } 951 | } 952 | }); 953 | HANDLE_CHARGER_STATE(CHARGING, [&](){ 954 | if(evse_pp_cable_rating_a == 0){ 955 | charger_fail(CFR_LOST_EVSE_PROXIMITY_PILOT); 956 | return; 957 | } 958 | 959 | check_and_react_if_high_power_input_failed(); 960 | 961 | if(CANBUS_ENABLE){ 962 | if(!canbus_status.permit_charge || !canbus_status.main_contactor_closed){ 963 | report_status_on_console(); 964 | log_println_f("BMS does not permit charging"); 965 | charger_state = CS_STOPPING_CHARGE; 966 | charger.stopping_charge_start_timestamp = millis(); 967 | return; 968 | } 969 | } 970 | 971 | // Stop charging if finished 972 | 973 | if(CANBUS_ENABLE){ 974 | if(canbus_status.charge_completed){ 975 | report_status_on_console(); 976 | log_println_f("BMS reports charge completion, stopping"); 977 | charger_state = CS_STOPPING_CHARGE; 978 | charger.stopping_charge_start_timestamp = millis(); 979 | return; 980 | } 981 | } 982 | 983 | bool charge_looks_momentarily_complete = 984 | output_voltage_V >= BATTERY_CHARGE_VOLTAGE - 2 && 985 | output_dc_current_Ax10 <= (CHARGE_FINISH_AT_A * 10); 986 | 987 | if(charge_looks_momentarily_complete){ 988 | if(charger.charge_not_looking_complete_timestamp != 0 && 989 | timestamp_age(charger.charge_not_looking_complete_timestamp) >= 30000){ 990 | report_status_on_console(); 991 | log_println_f("Charge looks complete, stopping"); 992 | charger_state = CS_STOPPING_CHARGE; 993 | charger.stopping_charge_start_timestamp = millis(); 994 | return; 995 | } else { 996 | EVERY_N_MILLISECONDS(5000){ 997 | log_println_f("... Charge looks momentarily complete, waiting"); 998 | } 999 | } 1000 | } else { 1001 | charger.charge_not_looking_complete_timestamp = millis(); 1002 | } 1003 | 1004 | // Update output according to vehicle requirements 1005 | 1006 | if(CANBUS_ENABLE){ 1007 | set_wanted_output_V_A_pwm( 1008 | BATTERY_CHARGE_VOLTAGE, 1009 | canbus_status.max_charge_current_A, 1010 | PWM_MAX, 1011 | SM_BUCK); 1012 | } else { 1013 | set_wanted_output_V_A_pwm( 1014 | BATTERY_CHARGE_VOLTAGE, 1015 | OUTPUT_CURRENT_MAX_A, 1016 | PWM_MAX, 1017 | SM_BUCK); 1018 | } 1019 | 1020 | if(fail_if_charging_unsafe()) 1021 | return; 1022 | }); 1023 | HANDLE_CHARGER_STATE(STOPPING_CHARGE, [&](){ 1024 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 1025 | 1026 | if(timestamp_age(charger.stopping_charge_start_timestamp) >= 1000){ 1027 | charger_state = CS_DONE_CHARGING; 1028 | return; 1029 | } 1030 | 1031 | EVERY_N_MILLISECONDS(5000){ 1032 | log_println_f("... Stopping charge"); 1033 | } 1034 | }); 1035 | HANDLE_CHARGER_STATE(DONE_CHARGING, [&](){ 1036 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 1037 | 1038 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, LOW); 1039 | digitalWrite(AC_CONTACTOR_SWITCH_PIN, LOW); 1040 | digitalWrite(EVSE_SW_PIN, LOW); 1041 | 1042 | EVERY_N_MILLISECONDS(5000){ 1043 | log_println_f("... Done charging"); 1044 | } 1045 | }); 1046 | HANDLE_CHARGER_STATE(FAILED, [&](){ 1047 | set_wanted_output_V_A_pwm(0, 0, 0, SM_NONE); 1048 | 1049 | digitalWrite(AC_PRECHARGE_SWITCH_PIN, LOW); 1050 | digitalWrite(AC_CONTACTOR_SWITCH_PIN, LOW); 1051 | digitalWrite(EVSE_SW_PIN, LOW); 1052 | 1053 | EVERY_N_MILLISECONDS(5000){ 1054 | log_print_timestamp(); 1055 | CONSOLE.print("... In fault state: \""); 1056 | CONSOLE.print(ChargerFailReason_STRINGS[charger.fail_reason]); 1057 | CONSOLE.println("\""); 1058 | } 1059 | 1060 | // Reset automatically from some states that don't seem too dangerous 1061 | if(charger.fail_reason == CFR_LOST_EVSE_PROXIMITY_PILOT){ 1062 | if(timestamp_age(charger.fail_timestamp) >= 5000){ 1063 | log_println_f("Automatically resetting EVSE PP lost failure"); 1064 | restore_initial_state(); 1065 | } 1066 | } 1067 | }); 1068 | HANDLE_CHARGER_STATE(ALLOW_MEASUREMENT_THEN_FAIL, [&](){ 1069 | if(timestamp_age(charger.allow_measurement_start_timestamp) > 15000){ 1070 | charger_fail(CFR_CUSTOM_MEASUREMENT_DELAY_ENDED); 1071 | } 1072 | EVERY_N_MILLISECONDS(2000){ 1073 | log_println_f("... Allowing measurement for 15s"); 1074 | } 1075 | }); 1076 | 1077 | log_println_f("Unhandled charger state; falling back to stopping charge"); 1078 | charger_fail(CFR_UNHANDLED_STATE); 1079 | } 1080 | 1081 | void control_inductor_short_switch() 1082 | { 1083 | // Maintain some timestamps 1084 | if(digitalRead(CONVERTER_SHORT_SWITCH_PIN)){ 1085 | inductor_short_switch_closed_timestamp = millis(); 1086 | } 1087 | if(digitalRead(AC_CONTACTOR_SWITCH_PIN)){ 1088 | ac_contactor_closed_timestamp = millis(); 1089 | } 1090 | 1091 | // Close converter short switch if charging isn't happening, AC contactor has 1092 | // been open for some time and the voltage difference is reasonable 1093 | if((charger_state == CS_WAITING_START_TRIGGER || charger_state == CS_DONE_CHARGING || 1094 | charger_state == CS_FAILED) && 1095 | timestamp_age(ac_contactor_closed_timestamp) >= 500){ 1096 | if(!digitalRead(CONVERTER_SHORT_SWITCH_PIN)){ 1097 | if(abs(input_voltage_V - output_voltage_V) < 20){ 1098 | log_println_f("Closing converter short switch"); 1099 | digitalWrite(CONVERTER_SHORT_SWITCH_PIN, HIGH); 1100 | } else { 1101 | EVERY_N_MILLISECONDS(5000){ 1102 | log_println_f("Can't close converter short switch due to voltage " 1103 | "difference. If you're using the feature, make sure to " 1104 | "have a bleed down resistor in parallel with the " 1105 | "converter short switch."); 1106 | } 1107 | } 1108 | } 1109 | } else { 1110 | // Always if the AC main contactor is active, deactive the inductor 1111 | // short switch, and tell the programmer they messed up. You can look up 1112 | // if you find this in logs if your 3 phase breaker opened. 1113 | if(digitalRead(CONVERTER_SHORT_SWITCH_PIN)){ 1114 | log_println_f("WARNING: CONVERTER_SHORT_SWITCH was active while AC " 1115 | "was active. The short switch has now been deactivated."); 1116 | digitalWrite(CONVERTER_SHORT_SWITCH_PIN, LOW); 1117 | } 1118 | } 1119 | } 1120 | 1121 | void avoid_explosions() 1122 | { 1123 | // Nah 1124 | } 1125 | 1126 | void set_wanted_output_V_A_pwm(int16_t voltage_V, int16_t current_A, int16_t pwm, 1127 | SwitchingMode switching_mode) 1128 | { 1129 | cli(); 1130 | wanted_switching_mode = switching_mode; 1131 | wanted_output_voltage = voltage_V; 1132 | wanted_output_current = current_A; 1133 | wanted_pwm = pwm; 1134 | boost_single_pulse_state = BSPS_INIT; 1135 | sei(); 1136 | } 1137 | 1138 | void check_and_react_if_high_power_input_failed() 1139 | { 1140 | cli(); 1141 | int16_t voltage_now = dcbus2_raw * DCBUS2_V_PER_BIT; 1142 | sei(); 1143 | 1144 | EVERY_N_MILLISECONDS(1000){ 1145 | if(voltage_now < RECTIFIED_AC_MINIMUM_VOLTAGE){ 1146 | log_print_timestamp(); 1147 | CONSOLE.print(F("Input voltage dropped below the minimum voltage ")); 1148 | CONSOLE.print(RECTIFIED_AC_MINIMUM_VOLTAGE); 1149 | CONSOLE.println(F(" V")); 1150 | 1151 | charger_fail(CFR_INPUT_VOLTAGE_TOO_LOW); 1152 | return; 1153 | } 1154 | 1155 | if(voltage_now > INPUT_VOLTAGE_MAX_V){ 1156 | log_print_timestamp(); 1157 | CONSOLE.print(F("Input voltage rose above the maximum voltage ")); 1158 | CONSOLE.print(INPUT_VOLTAGE_MAX_V); 1159 | CONSOLE.println(F(" V")); 1160 | 1161 | charger_fail(CFR_INPUT_VOLTAGE_TOO_HIGH); 1162 | return; 1163 | } 1164 | } 1165 | } 1166 | 1167 | // Times are referenced to ICR1 value (ICR1 = 100%, 0 = 0%) 1168 | static void set_ontimes(uint16_t lowswitch_offtime, uint16_t highswitch_ontime) 1169 | { 1170 | // OC1A: Low side 1171 | OCR1A = lowswitch_offtime; 1172 | // OC1B: High side 1173 | OCR1B = highswitch_ontime; 1174 | 1175 | // We need to rewind TCNT1 to OCR1A so that the lowside gets turned off. 1176 | // Otherwise it will stay on for a full PWM cycle until it reaches the 1177 | // lowered OC1A on the next cycle and by that point we've had quite the 1178 | // boost pulse. At 10kHz such a pulse will create about 50V of extra voltage 1179 | // on the MG side. 1180 | if(TCNT1 >= OCR1A) 1181 | TCNT1 = OCR1A-1; 1182 | } 1183 | 1184 | // Sets high side switch PWM, and low side switch PWM based on it 1185 | static void set_pwm_buck_active(uint16_t highswitch_ontime) 1186 | { 1187 | if(!current_sensor_zero_offsets_calibrated) 1188 | return; 1189 | #if 0 1190 | const float deadtime_ns = 2500; 1191 | const uint16_t deadtime = (uint16_t)((float)deadtime_ns/(1.0/16e6*1e9)); 1192 | set_ontimes(highswitch_ontime + deadtime, highswitch_ontime); 1193 | #else 1194 | set_ontimes(ICR1+1, highswitch_ontime); 1195 | #endif 1196 | } 1197 | 1198 | // Sets low side switch PWM, and high side switch PWM based on it 1199 | static void set_pwm_boost_active(uint16_t lowswitch_ontime) 1200 | { 1201 | if(!current_sensor_zero_offsets_calibrated) 1202 | return; 1203 | if(lowswitch_ontime > ICR1) 1204 | lowswitch_ontime = ICR1; 1205 | uint16_t lowswitch_offtime = ICR1 - lowswitch_ontime; 1206 | #if 0 1207 | const float deadtime_ns = 10000; 1208 | const uint16_t deadtime = (uint16_t)((float)deadtime_ns/(1.0/16e6*1e9)); 1209 | set_ontimes(lowswitch_offtime, lowswitch_offtime - deadtime); 1210 | #else 1211 | set_ontimes(lowswitch_offtime, 0); 1212 | #endif 1213 | } 1214 | 1215 | static void set_pwm_inactive() 1216 | { 1217 | set_ontimes(ICR1, 0); 1218 | } 1219 | 1220 | static int16_t get_max_input_a() 1221 | { 1222 | int16_t max_input_a = [&]() -> int16_t { 1223 | // If force_ac_input_amps is set, it overrides everything except 1224 | // INPUT_CURRENT_MAX_A. 1225 | if(force_ac_input_amps != 0) 1226 | return force_ac_input_amps; 1227 | // Otherwise use EVSE CP PWM limit 1228 | return evse_allowed_amps; 1229 | }(); 1230 | 1231 | // Cable limit (EVSE PP resistor) 1232 | // This is fairly reliable and fairly important so there is no need to 1233 | // support overriding it. 1234 | if(max_input_a >= evse_pp_cable_rating_a){ 1235 | max_input_a = evse_pp_cable_rating_a; 1236 | } 1237 | 1238 | // Final limit 1239 | if(max_input_a >= INPUT_CURRENT_MAX_A){ 1240 | max_input_a = INPUT_CURRENT_MAX_A; 1241 | } 1242 | 1243 | return max_input_a; 1244 | } 1245 | 1246 | static void control_buck() 1247 | { 1248 | int16_t max_input_a = get_max_input_a(); 1249 | 1250 | // Calibrated input peak A = 2.0 * input RMS A (at around 10kW) 1251 | // Well, except that 2.0 will slowly blow a C32 fuse when input current is 1252 | // set at 32A. 1253 | // Let's randomly use 1.5, maybe it's good. 1254 | int16_t max_input_dc_current_Ax10 = max_input_a * 15; 1255 | 1256 | if( 1257 | output_dc_current_Ax10 >= wanted_output_current * 20 1258 | ){ 1259 | // More than 200% current or more than 120% output voltage 1260 | if(current_pwm > 10) 1261 | current_pwm -= current_pwm / 8; 1262 | else 1263 | current_pwm = 0; 1264 | limiting_value = LV_OUTPUT_CURRENT_FAST; 1265 | } else if( 1266 | input_dc_current_Ax10 > max_input_dc_current_Ax10 * 2 1267 | ){ 1268 | // More than 200% current or more than 120% output voltage 1269 | if(current_pwm > 10) 1270 | current_pwm -= current_pwm / 8; 1271 | else 1272 | current_pwm = 0; 1273 | limiting_value = LV_INPUT_CURRENT_FAST; 1274 | } else if( 1275 | output_voltage_V >= wanted_output_voltage * 6 / 5 1276 | ){ 1277 | // More than 200% current or more than 120% output voltage 1278 | if(current_pwm > 10) 1279 | current_pwm -= current_pwm / 8; 1280 | else 1281 | current_pwm = 0; 1282 | limiting_value = LV_OUTPUT_VOLTAGE_FAST; 1283 | } else if( 1284 | output_dc_current_Ax10 > wanted_output_current * 12 1285 | ){ 1286 | // More than 120% current or more than 100% output voltage 1287 | current_pwm--; 1288 | limiting_value = LV_OUTPUT_CURRENT; 1289 | } else if( 1290 | input_dc_current_Ax10 > max_input_dc_current_Ax10 * 6 / 5 1291 | ){ 1292 | // More than 120% current or more than 100% output voltage 1293 | current_pwm--; 1294 | limiting_value = LV_INPUT_CURRENT; 1295 | } else if( 1296 | output_voltage_V > wanted_output_voltage 1297 | ){ 1298 | // More than 120% current or more than 100% output voltage 1299 | current_pwm--; 1300 | limiting_value = LV_OUTPUT_VOLTAGE; 1301 | } else if( 1302 | output_dc_current_Ax10 < wanted_output_current * 5 && 1303 | input_dc_current_Ax10 < max_input_dc_current_Ax10 / 2 && 1304 | output_voltage_V < wanted_output_voltage 1305 | ){ 1306 | // Less than 50% current and less than 100% output voltage 1307 | current_pwm++; 1308 | //limiting_value = LV_NOTHING; // Reset by report_status_on_console() 1309 | } else { 1310 | // Close to wanted values; adjust slower 1311 | static uint8_t counter = 0; 1312 | counter++; 1313 | if(counter >= 4){ 1314 | counter = 0; 1315 | 1316 | // More than 100% current or more than 100% output voltage 1317 | if(output_dc_current_Ax10 > wanted_output_current * 10){ 1318 | current_pwm--; 1319 | limiting_value = LV_OUTPUT_CURRENT_SLOW; 1320 | } else if(output_voltage_V > wanted_output_voltage){ 1321 | current_pwm--; 1322 | limiting_value = LV_OUTPUT_VOLTAGE_SLOW; 1323 | } else if(input_dc_current_Ax10 > max_input_dc_current_Ax10){ 1324 | current_pwm--; 1325 | limiting_value = LV_INPUT_CURRENT_SLOW; 1326 | } else { 1327 | // Less than 100% current and less than 100% output voltage 1328 | current_pwm++; 1329 | //limiting_value = LV_NOTHING; // Reset by report_status_on_console() 1330 | } 1331 | } 1332 | } 1333 | 1334 | if(current_pwm > wanted_pwm){ 1335 | current_pwm = wanted_pwm; 1336 | } 1337 | 1338 | // Limit PWM 1339 | if(current_pwm < 0) 1340 | current_pwm = 0; 1341 | else if(current_pwm > ICR1) 1342 | current_pwm = ICR1; 1343 | 1344 | disable_pwm = [&](){ 1345 | if(dcbus1_raw >= (int16_t)(OUTPUT_VOLTAGE_MAX_V / DCBUS1_V_PER_BIT)){ 1346 | return DPR_DCBUS1_OVERVOLTAGE; 1347 | } 1348 | if(dcbus2_raw >= (int16_t)(INPUT_VOLTAGE_MAX_V / DCBUS2_V_PER_BIT)){ 1349 | return DPR_DCBUS2_OVERVOLTAGE; 1350 | } 1351 | if(wanted_pwm == 0){ 1352 | return DPR_WANTED_PWM_IS_ZERO; 1353 | } 1354 | if(boost_t1_c > BOOST_MAX_TEMPERATURE_C || 1355 | boost_t2_c > BOOST_MAX_TEMPERATURE_C){ 1356 | return DPR_BOOST_OVER_TEMPERATURE; 1357 | } 1358 | if(evse_pp_cable_rating_a == 0){ 1359 | return DPR_LOST_EVSE_PROXIMITY_PILOT; 1360 | } 1361 | return DPR_PWM_ENABLED; 1362 | }(); 1363 | 1364 | if(disable_pwm != DPR_PWM_ENABLED){ 1365 | set_pwm_inactive(); 1366 | current_pwm = 0; 1367 | } else { 1368 | set_pwm_buck_active(current_pwm); 1369 | } 1370 | } 1371 | 1372 | static void control_boost() 1373 | { 1374 | if(wanted_switching_mode == SM_BOOST_SINGLE_PULSE){ 1375 | disable_pwm = DPR_PWM_ENABLED; 1376 | if(boost_single_pulse_state == BSPS_INIT){ 1377 | // Start a pulse if it's needed 1378 | if(input_voltage_V >= INPUT_VOLTAGE_MAX_V || 1379 | input_voltage_V >= wanted_output_voltage){ 1380 | // Enough voltage, not creating pulse 1381 | current_pwm = 0; 1382 | set_pwm_inactive(); 1383 | boost_single_pulse_state = BSPS_PULSED; 1384 | } else { 1385 | current_pwm = wanted_pwm; 1386 | set_pwm_boost_active(current_pwm); 1387 | boost_single_pulse_state = BSPS_PULSING; 1388 | } 1389 | } else if(boost_single_pulse_state == BSPS_PULSING){ 1390 | // Pulse was started, now we end it 1391 | current_pwm = 0; 1392 | set_pwm_inactive(); 1393 | boost_single_pulse_state = BSPS_PULSED; 1394 | } else { 1395 | // Pulse started and ended, nothing to do 1396 | disable_pwm = DPR_PULSE_DONE; 1397 | } 1398 | } else if(wanted_switching_mode == SM_BOOST){ 1399 | disable_pwm = DPR_PWM_ENABLED; 1400 | if(input_voltage_V >= INPUT_VOLTAGE_MAX_V || 1401 | input_voltage_V >= wanted_output_voltage){ 1402 | // Enough voltage 1403 | current_pwm = 0; 1404 | set_pwm_inactive(); 1405 | } else { 1406 | current_pwm = wanted_pwm; 1407 | set_pwm_boost_active(current_pwm); 1408 | } 1409 | } 1410 | } 1411 | 1412 | SIGNAL(TIMER1_CAPT_vect) 1413 | { 1414 | #if TEST_BOOST == true || TEST_BUCK == true 1415 | return; 1416 | #endif 1417 | 1418 | static uint8_t pwm_handler_interval_counter = 0; 1419 | pwm_handler_interval_counter++; 1420 | if(pwm_handler_interval_counter < PWM_HANDLER_INTERVAL) 1421 | return; 1422 | pwm_handler_interval_counter = 0; 1423 | 1424 | static uint8_t interrupt_counter = 0; 1425 | 1426 | // NOTE: We have time for one analogRead and some calculation per PWM cycle 1427 | 1428 | static uint8_t ch_i = 255; 1429 | ch_i++; 1430 | switch(ch_i){ 1431 | case 0: 1432 | dcbus1_raw = analogRead(DCBUS1_PIN) - DCBUS1_OFFSET_BITS; 1433 | output_voltage_V = ((int32_t)dcbus1_raw * (int32_t)(DCBUS1_V_PER_BIT*1000)) / 1000; 1434 | break; 1435 | case 1: 1436 | dcbus2_raw = analogRead(DCBUS2_PIN) - DCBUS2_OFFSET_BITS; 1437 | input_voltage_V = ((int32_t)dcbus2_raw * (int32_t)(DCBUS2_V_PER_BIT*1000)) / 1000; 1438 | break; 1439 | case 2: 1440 | mg2l1_current_raw = analogRead(MG1_L1_CURRENT_PIN) - 1441 | mg2l1_current_raw_calibrated_zero; 1442 | break; 1443 | case 3: 1444 | mg2l2_current_raw = analogRead(MG1_L2_CURRENT_PIN) - 1445 | mg2l2_current_raw_calibrated_zero; 1446 | break; 1447 | case 4: 1448 | boost_t1_raw = analogRead(BOOST_T1_PIN); 1449 | break; 1450 | case 5: 1451 | boost_t2_raw = analogRead(BOOST_T2_PIN); 1452 | break; 1453 | case 6: 1454 | evse_pp_raw = analogRead(EVSE_PP_PIN); 1455 | break; 1456 | default: 1457 | ch_i = 255; 1458 | break; 1459 | } 1460 | 1461 | if(ch_i == 3){ 1462 | // Control PWM 1463 | 1464 | int16_t l1_current_A = 1465 | abs(((int32_t)mg2l1_current_raw * (int32_t)(MG1_CURRENT_A_PER_BIT * 1000)) / 1000); 1466 | int16_t l2_current_A = 1467 | abs(((int32_t)mg2l2_current_raw * (int32_t)(MG1_CURRENT_A_PER_BIT * 1000)) / 1000); 1468 | int16_t input_now_A = l1_current_A > l2_current_A ? l1_current_A : l2_current_A; 1469 | input_current_avgbuf.push(input_now_A); 1470 | input_dc_current_Ax10 = limit_int32(input_current_avgbuf.avg(10), 0, 32767); 1471 | int32_t input_power_Wx10 = (int32_t)input_dc_current_Ax10 * input_voltage_V; 1472 | int16_t input_to_output_V_factor_x10 = input_voltage_V * 10 / output_voltage_V; 1473 | // Limit so that value is not too inaccurate 1474 | if(input_to_output_V_factor_x10 > 50) // 50 = 5x 1475 | input_to_output_V_factor_x10 = 50; 1476 | // With correction according to measurements in practice (0.74x) 1477 | output_dc_current_Ax10 = limit_int32((int32_t)input_dc_current_Ax10 * 1478 | input_to_output_V_factor_x10 * 74 / 1000, 0, 32767); 1479 | // Actually this is more accurate at around 10-15kW 1480 | // NOTE: Accurate as input power, but output after efficiency is 1481 | // probably more like above? 1482 | /*output_dc_current_Ax10 = limit_int32((int32_t)input_dc_current_Ax10 * 1483 | input_to_output_V_factor_x10 * 93 / 1000, 0, 32767);*/ 1484 | 1485 | if(current_switching_mode != wanted_switching_mode){ 1486 | current_pwm = 0; 1487 | current_switching_mode = wanted_switching_mode; 1488 | } 1489 | 1490 | if(current_switching_mode == SM_BUCK){ 1491 | control_buck(); 1492 | } else if(current_switching_mode == SM_BOOST_SINGLE_PULSE || 1493 | current_switching_mode == SM_BOOST){ 1494 | control_boost(); 1495 | } else { 1496 | set_pwm_inactive(); 1497 | current_pwm = 0; 1498 | } 1499 | } 1500 | 1501 | if(mainloop_running){ 1502 | if(interrupt_counter == 0){ // 29Hz, 34ms 1503 | // If main loop doesn't reset counter before 340ms, issue warning 1504 | if(interrupt_counter_for_mainloop > 10){ 1505 | Serial.println(F("WARNING: Too little time for main loop detected")); 1506 | interrupt_counter_for_mainloop = 0; 1507 | } 1508 | interrupt_counter_for_mainloop++; 1509 | } 1510 | } 1511 | 1512 | interrupt_counter++; 1513 | } 1514 | 1515 | void report_status_on_console() 1516 | { 1517 | static unsigned long last_accurate_report_timestamp = 0; 1518 | bool accurate = false; 1519 | if(timestamp_age(last_accurate_report_timestamp) >= 2000){ 1520 | last_accurate_report_timestamp = millis(); 1521 | accurate = true; 1522 | } 1523 | 1524 | // Configuration 1525 | REPORT_INT16(BATTERY_CHARGE_VOLTAGE); 1526 | REPORT_INT16(OUTPUT_CURRENT_MAX_A); 1527 | 1528 | // PWM control 1529 | REPORT_ENUM(disable_pwm, DisablePwmReason_STRINGS); 1530 | REPORT_INT16_FORMAT(wanted_output_voltage, 1, 1, " V") 1531 | REPORT_INT16_FORMAT(wanted_output_current, 1, 1, " A") 1532 | REPORT_UINT16_FORMAT(wanted_pwm, accurate ? 1 : 5, 100.0/PWM_MAX, " %") 1533 | //REPORT_INT16_FORMAT(dcbus1_raw, accurate ? 2 : 4, DCBUS1_V_PER_BIT, " V") 1534 | //REPORT_INT16_FORMAT(dcbus2_raw, accurate ? 2 : 4, DCBUS2_V_PER_BIT, " V") 1535 | //REPORT_INT16_FORMAT(mg2l1_current_raw, accurate ? 1 : 2, MG1_CURRENT_A_PER_BIT, " A") 1536 | //REPORT_INT16_FORMAT(mg2l2_current_raw, accurate ? 1 : 2, MG1_CURRENT_A_PER_BIT, " A") 1537 | #if REPORT_PWM_LIMITING_VALUE == true 1538 | REPORT_ENUM(limiting_value, LimitingValue_STRINGS); 1539 | limiting_value = LV_NOTHING; 1540 | #endif 1541 | 1542 | // Digital outputs 1543 | REPORT_BOOL(digitalRead(AC_CONTACTOR_SWITCH_PIN)) 1544 | REPORT_BOOL(digitalRead(AC_PRECHARGE_SWITCH_PIN)) 1545 | REPORT_BOOL(digitalRead(CONVERTER_SHORT_SWITCH_PIN)) 1546 | 1547 | // Temperatures 1548 | //REPORT_INT16_FORMAT(boost_t1_raw, accurate ? 2 : 50, 1, " raw"); 1549 | REPORT_INT16_FORMAT(boost_t1_c, accurate ? 2 : 5, 1, " C"); 1550 | //REPORT_INT16_FORMAT(boost_t2_raw, accurate ? 2 : 50, 1, " raw"); 1551 | REPORT_INT16_FORMAT(boost_t2_c, accurate ? 2 : 5, 1, " C"); 1552 | 1553 | // EVSE 1554 | REPORT_INT16_FORMAT(evse_pp_raw, accurate ? 2 : 50, 1, " raw"); 1555 | REPORT_UINT8(evse_allowed_amps); 1556 | REPORT_UINT8(evse_pp_cable_rating_a); 1557 | REPORT_INT16(get_max_input_a()); 1558 | 1559 | // Charger status 1560 | REPORT_ENUM(charger_state, ChargerState_STRINGS); 1561 | REPORT_ENUM(charger.fail_reason, ChargerFailReason_STRINGS); 1562 | 1563 | // BMS 1564 | if(CANBUS_ENABLE){ 1565 | REPORT_BOOL(canbus_alive()) 1566 | REPORT_INT16_FORMAT(canbus_status.max_charge_current_A, accurate ? 1 : 2, 1, "A") 1567 | REPORT_INT16_FORMAT(canbus_status.cell_voltage_max_mV, accurate ? 10 : 100, 0.001, "V") 1568 | REPORT_BOOL(canbus_status.permit_charge) 1569 | REPORT_BOOL(canbus_status.main_contactor_closed) 1570 | } 1571 | 1572 | // Input and output voltage, current and PWM % 1573 | /*REPORT_INT16_FORMAT(input_voltage_V, accurate ? 2 : 4, 1, " V") 1574 | REPORT_INT16_FORMAT(output_voltage_V, accurate ? 2 : 4, 1, " V") 1575 | REPORT_INT16_FORMAT(input_dc_current_Ax10, accurate ? 1 : 2, 0.1, " A") 1576 | REPORT_INT16_FORMAT(output_dc_current_Ax10, accurate ? 1 : 2, 0.1, " A") 1577 | REPORT_UINT16_FORMAT(current_pwm, accurate ? 1 : 5, PWM_MAX/100.0/1024, " %")*/ 1578 | { 1579 | static int16_t reported_input_voltage_V = 0; 1580 | static int16_t reported_output_voltage_V = 0; 1581 | static int16_t reported_input_dc_current_Ax10 = 0; 1582 | static int16_t reported_output_dc_current_Ax10 = 0; 1583 | static int16_t reported_current_pwm = 0; 1584 | if( 1585 | abs(input_voltage_V - reported_input_voltage_V) > (accurate ? 2 : 10) || 1586 | abs(output_voltage_V - reported_output_voltage_V) > (accurate ? 2 : 4) || 1587 | abs(input_dc_current_Ax10 - reported_input_dc_current_Ax10) > (accurate ? 1 : 5) || 1588 | ((abs(output_dc_current_Ax10 - reported_output_dc_current_Ax10) > (accurate ? 1 : 8)) && current_pwm > 0) || 1589 | abs(current_pwm - reported_current_pwm) > (accurate ? 1 : (PWM_MAX/100+1)) || 1590 | console_report_all_values 1591 | ){ 1592 | log_print_timestamp(); 1593 | CONSOLE.print(F(">> PWM ")); 1594 | CONSOLE.print((float)current_pwm / (float)(PWM_MAX / 100.0)); 1595 | CONSOLE.print(F("%, in ")); 1596 | CONSOLE.print(input_dc_current_Ax10 * 0.1); 1597 | CONSOLE.print(F("A @ ")); 1598 | CONSOLE.print(input_voltage_V); 1599 | CONSOLE.print(F("V, out ")); 1600 | CONSOLE.print(output_dc_current_Ax10 * 0.1); 1601 | CONSOLE.print(F("A @ ")); 1602 | CONSOLE.print(output_voltage_V); 1603 | CONSOLE.print(F("V, ")); 1604 | CONSOLE.print((int32_t)output_dc_current_Ax10 * output_voltage_V / 10); 1605 | CONSOLE.println(F("W")); 1606 | 1607 | reported_input_voltage_V = input_voltage_V; 1608 | reported_output_voltage_V = output_voltage_V; 1609 | reported_input_dc_current_Ax10 = input_dc_current_Ax10; 1610 | reported_output_dc_current_Ax10 = output_dc_current_Ax10; 1611 | reported_current_pwm = current_pwm; 1612 | } 1613 | } 1614 | } 1615 | 1616 | void console_help() 1617 | { 1618 | CONSOLE.println(F("Useful commands:")); 1619 | CONSOLE.println(F(" r (report)")); 1620 | CONSOLE.println(F(" chp (charger stop)")); 1621 | CONSOLE.println(F(" chr (charger restore)")); 1622 | CONSOLE.println(F(" aca (force_ac_input_amps)")); 1623 | } 1624 | 1625 | void handle_command(const char *command, size_t command_len) 1626 | { 1627 | if(command[0] == 'h' || command[0] == '?'){ 1628 | console_help(); 1629 | return; 1630 | } 1631 | if(strcmp(command, "report") == 0 || strcmp(command, "r") == 0){ 1632 | console_report_all_values = true; 1633 | report_status_on_console(); 1634 | console_report_all_values = false; 1635 | return; 1636 | } 1637 | if(strcmp(command, "charger stop") == 0 || strcmp(command, "chp") == 0){ 1638 | stop_charging(); 1639 | return; 1640 | } 1641 | if(strcmp(command, "charger restore") == 0 || strcmp(command, "chr") == 0){ 1642 | restore_initial_state(); 1643 | return; 1644 | } 1645 | if(strncmp(command, "aca ", 4) == 0){ 1646 | force_ac_input_amps = strtol(&command[4], NULL, 10); 1647 | log_print_timestamp(); 1648 | CONSOLE.print(F("force_ac_input_amps set: ")); 1649 | CONSOLE.print(force_ac_input_amps); 1650 | CONSOLE.println(F(" A")); 1651 | return; 1652 | } 1653 | 1654 | CONSOLE.print(F("Unknown command: ")); 1655 | CONSOLE.println(command); 1656 | console_help(); 1657 | } 1658 | 1659 | void read_console_serial() 1660 | { 1661 | while(CONSOLE.available()){ 1662 | if(command_accumulator.put_char(CONSOLE.read())){ 1663 | const char *command = command_accumulator.command(); 1664 | size_t len = command_accumulator.next_i; 1665 | log_print_timestamp(); 1666 | CONSOLE.print(F("Command: ")); 1667 | CONSOLE.println(command); 1668 | handle_command(command, len); 1669 | } 1670 | } 1671 | } 1672 | 1673 | void evse_cp_pwm_handler() 1674 | { 1675 | static bool state_before = false; 1676 | 1677 | int8_t state_sum = 0; 1678 | for(uint8_t i=0; i<10; i++){ 1679 | state_sum += digitalRead(EVSE_CP_PIN) ? 1 : -1; 1680 | } 1681 | bool state_now = state_sum >= 0; 1682 | 1683 | if(state_now == state_before) 1684 | return; 1685 | 1686 | if(state_now){ 1687 | evse_pwm_last_rise_timestamp_us = micros(); 1688 | } else { 1689 | unsigned long t1 = micros(); 1690 | if(t1 >= evse_pwm_last_rise_timestamp_us){ 1691 | unsigned long t = t1 - evse_pwm_last_rise_timestamp_us; 1692 | uint32_t amps = t / 16; 1693 | if(amps >= 3 || amps <= 80){ 1694 | evse_pwm_pulse_counter++; 1695 | evse_pwm_last_valid_value_timestamp = millis(); 1696 | evse_allowed_amps_avgbuf.push(amps); 1697 | evse_allowed_amps = evse_allowed_amps_avgbuf.avg(); 1698 | } 1699 | } 1700 | } 1701 | state_before = state_now; 1702 | } 1703 | 1704 | void handle_evse_pwm_timeout() 1705 | { 1706 | cli(); 1707 | unsigned long t = evse_pwm_last_valid_value_timestamp; 1708 | sei(); 1709 | 1710 | EVERY_N_MILLISECONDS(EVSE_PWM_TIMEOUT_MS){ 1711 | cli(); 1712 | uint16_t v = evse_pwm_pulse_counter; 1713 | evse_pwm_pulse_counter = 0; 1714 | sei(); 1715 | if(v >= EVSE_PWM_TIMEOUT_MS / 2){ // 50% of pulses at 1ms/pulse 1716 | evse_pwm_enough_pulses_received = true; 1717 | } else { 1718 | evse_pwm_enough_pulses_received = false; 1719 | evse_allowed_amps = 0; 1720 | cli(); 1721 | evse_allowed_amps_avgbuf.reset(); 1722 | sei(); 1723 | } 1724 | } 1725 | } 1726 | 1727 | void convert_evse() 1728 | { 1729 | evse_pp_cable_rating_a = [&](){ 1730 | const uint16_t a = evse_pp_raw; 1731 | if(a < (uint16_t)(1024/5 * 0.94)) 1732 | return 63; 1733 | if(a < (uint16_t)(1024/5 * 2.29)) 1734 | return 32; 1735 | if(a < (uint16_t)(1024/5 * 2.70)) 1736 | return 13; 1737 | if(a < (uint16_t)(1024/5 * 3.03)) 1738 | return 6; 1739 | return 0; 1740 | }(); 1741 | } 1742 | 1743 | void convert_temperatures() 1744 | { 1745 | { 1746 | int16_t t = boost_t1_raw; 1747 | // Not really calibrated 1748 | const int16_t bits_per_c = (867 - 792) / (20 - 35); 1749 | boost_t1_c = 20 + (boost_t1_raw - 867) / bits_per_c; 1750 | } 1751 | { 1752 | int16_t t = boost_t2_raw; 1753 | // Not really calibrated 1754 | const int16_t bits_per_c = (867 - 792) / (20 - 35); 1755 | boost_t2_c = 20 + (boost_t2_raw - 867) / bits_per_c; 1756 | } 1757 | } 1758 | 1759 | static void canbus_detected() { 1760 | canbus_last_receive_timestamp = millis(); 1761 | } 1762 | 1763 | void init_system_can() 1764 | { 1765 | // Init MCP2515 1766 | for(uint8_t i=0; i<10; i++){ 1767 | if(system_can.begin(MCP_STDEXT, CAN_500KBPS, MCP_16MHZ) == CAN_OK){ 1768 | log_println_f("can_init: MCP2515 init ok"); 1769 | // Allow messages to be transmitted 1770 | system_can.setMode(MCP_NORMAL); 1771 | // One-shot TX 1772 | //system_can.enOneShotTX(); 1773 | break; 1774 | } else { 1775 | log_println_f("can_init: MCP2515 init failed"); 1776 | } 1777 | delay(500); 1778 | } 1779 | 1780 | init_system_can_filters(); 1781 | } 1782 | 1783 | void init_system_can_filters() 1784 | { 1785 | // Any 0x6** (input message) or 0x1** (BMS) 1786 | if(system_can.init_Mask(0, false, 0x0f00L << 16) == MCP2515_FAIL) goto filter_fail; 1787 | if(system_can.init_Filt(0, false, 0x0600L << 16) == MCP2515_FAIL) goto filter_fail; 1788 | if(system_can.init_Filt(1, false, 0x0100L << 16) == MCP2515_FAIL) goto filter_fail; 1789 | 1790 | // Any 0x1** (BMS) 1791 | if(system_can.init_Mask(1, false, 0x0f00L << 16) == MCP2515_FAIL) goto filter_fail; 1792 | if(system_can.init_Filt(2, false, 0x0100L << 16) == MCP2515_FAIL) goto filter_fail; 1793 | if(system_can.init_Filt(3, false, 0x0100L << 16) == MCP2515_FAIL) goto filter_fail; 1794 | if(system_can.init_Filt(4, false, 0x0100L << 16) == MCP2515_FAIL) goto filter_fail; 1795 | if(system_can.init_Filt(5, false, 0x0100L << 16) == MCP2515_FAIL) goto filter_fail; 1796 | return; 1797 | 1798 | filter_fail: 1799 | log_println_f("FAILED to set MCP2515 filters"); 1800 | log_println_f("WARNING: CANbus communication will not work correctly."); 1801 | //for(;;); 1802 | } 1803 | 1804 | uint8_t pack_32A_into_4bits(uint8_t v) 1805 | { 1806 | uint8_t r = v / 2; 1807 | if(r > 0x0f) 1808 | r = 0x0f; 1809 | return r; 1810 | } 1811 | 1812 | void send_canbus_frames() 1813 | { 1814 | // Put our status info on the bus 1815 | { 1816 | CAN_FRAME frame; 1817 | frame.id = 0x600; 1818 | frame.length = 8; 1819 | bool request_inverter_disable = (evse_pp_cable_rating_a > 0 || 1820 | evse_allowed_amps > 0 || (charger_state >= CS_WAITING_CANBUS && 1821 | charger_state <= CS_STOPPING_CHARGE)); 1822 | // Request main contactor, in addition to when it's actually needed, 1823 | // also when the inverter is requested to be disabled, so that the DC-DC 1824 | // can maintain charge in the 12V system. 1825 | bool request_main_contactor = 1826 | digitalRead(AC_PRECHARGE_SWITCH_PIN) || digitalRead(AC_CONTACTOR_SWITCH_PIN) || 1827 | charger_state == CS_PRECHARGING || charger_state == CS_CHARGING || 1828 | charger_state == CS_STOPPING_CHARGE || request_inverter_disable; 1829 | uint16_t pack_voltage_Vx10 = output_voltage_V * 10; 1830 | uint16_t charge_current_Ax10 = current_pwm == 0 ? 0 : output_dc_current_Ax10; 1831 | int8_t charger_temperature_c = boost_t1_c; 1832 | if(charger_temperature_c < boost_t2_c) 1833 | charger_temperature_c = boost_t2_c; 1834 | bool request_cooling = (charger_temperature_c > 40); 1835 | 1836 | frame.data.bytes[0] = 1837 | (request_main_contactor ? (1<<0) : 0) | 1838 | (false ? (1<<1) : 0) | 1839 | (false ? (1<<2) : 0) | 1840 | (request_inverter_disable ? (1<<3) : 0) | 1841 | (request_cooling ? (1<<4) : 0); 1842 | frame.data.bytes[1] = pack_voltage_Vx10 >> 8; 1843 | frame.data.bytes[2] = pack_voltage_Vx10 & 0xff; 1844 | frame.data.bytes[3] = output_dc_current_Ax10 / 10; 1845 | frame.data.bytes[4] = (pack_32A_into_4bits(evse_allowed_amps) << 4) | 1846 | pack_32A_into_4bits(evse_pp_cable_rating_a); 1847 | frame.data.bytes[5] = charger_temperature_c; 1848 | frame.data.bytes[6] = ((charger.fail_reason & 0x0f) << 4) | (charger_state & 0x0f); 1849 | frame.data.bytes[7] = force_ac_input_amps; 1850 | 1851 | if(!canc_send(system_can, frame)){ 1852 | EVERY_N_MILLISECONDS(10000){ 1853 | log_println_f("Failed to send CAN frame 0x600"); 1854 | } 1855 | } 1856 | } 1857 | 1858 | // Put a separate message on the bus to disable the inverter when a cable is 1859 | // connected or we are charging 1860 | if(evse_pp_cable_rating_a > 0 || evse_allowed_amps > 0 || 1861 | (charger_state >= CS_WAITING_CANBUS && 1862 | charger_state <= CS_STOPPING_CHARGE)){ 1863 | CAN_FRAME frame; 1864 | frame.id = 0x320; 1865 | frame.length = 8; 1866 | 1867 | frame.data.bytes[0] = 1; 1868 | frame.data.bytes[1] = 0; 1869 | frame.data.bytes[2] = 0; 1870 | frame.data.bytes[3] = 0; 1871 | frame.data.bytes[4] = 0; 1872 | frame.data.bytes[5] = 0; 1873 | frame.data.bytes[6] = 0; 1874 | frame.data.bytes[7] = 0; 1875 | 1876 | if(!canc_send(system_can, frame)){ 1877 | EVERY_N_MILLISECONDS(10000){ 1878 | log_println_f("Failed to send CAN frame 0x320"); 1879 | } 1880 | } 1881 | } 1882 | } 1883 | 1884 | static void handle_canbus_frame(const CAN_FRAME &frame) 1885 | { 1886 | // BMS 1887 | if(frame.id == 0x100){ 1888 | canbus_detected(); 1889 | 1890 | canbus_status.permit_charge = frame.data.bytes[0] & (1<<0); 1891 | canbus_status.main_contactor_closed = frame.data.bytes[0] & (1<<2); 1892 | canbus_status.pack_voltage_V = 1893 | ((frame.data.bytes[1] << 8) | frame.data.bytes[2]) / 10; 1894 | return; 1895 | } 1896 | if(frame.id == 0x101){ 1897 | canbus_detected(); 1898 | 1899 | canbus_status.cell_voltage_min_mV = (uint16_t)((frame.data.bytes[0] << 4) | 1900 | (frame.data.bytes[1] >> 4)) * 10; 1901 | canbus_status.cell_voltage_max_mV = (uint16_t)(((frame.data.bytes[1] & 0x0f) << 8) | 1902 | frame.data.bytes[2]) * 10; 1903 | canbus_status.cell_temperature_min = frame.data.bytes[3]; 1904 | canbus_status.cell_temperature_max = frame.data.bytes[4]; 1905 | canbus_status.charge_completed = frame.data.bytes[5] & (1<<1); 1906 | return; 1907 | } 1908 | if(frame.id == 0x102){ 1909 | canbus_detected(); 1910 | 1911 | canbus_status.max_charge_current_A = 1912 | ((frame.data.bytes[2] << 8) | frame.data.bytes[3]) / 10; 1913 | return; 1914 | } 1915 | 1916 | // Configuration messages for ourselves 1917 | if(frame.id == 0x620){ 1918 | // Set setting 1919 | uint8_t setting_id = frame.data.bytes[0]; 1920 | uint16_t old_value = (frame.data.bytes[1] << 8) | frame.data.bytes[2]; 1921 | uint16_t new_value = (frame.data.bytes[3] << 8) | frame.data.bytes[4]; 1922 | if(setting_id == 0){ // AC input A limit setting 1923 | if(force_ac_input_amps == old_value){ 1924 | force_ac_input_amps = new_value; 1925 | send_canbus_frames(); 1926 | 1927 | log_print_timestamp(); 1928 | CONSOLE.print(F("CANbus setting force_ac_input_amps = ")); 1929 | CONSOLE.println(force_ac_input_amps); 1930 | } 1931 | } 1932 | if(setting_id == 1){ 1933 | log_println_f("CANbus start charge"); 1934 | start_charging(); 1935 | } 1936 | if(setting_id == 2){ 1937 | log_println_f("CANbus stop charge"); 1938 | stop_charging(); 1939 | } 1940 | if(setting_id == 3){ 1941 | log_println_f("CANbus restore initial state"); 1942 | restore_initial_state(); 1943 | } 1944 | return; 1945 | } 1946 | } 1947 | 1948 | static void apply_canbus_timeouts() 1949 | { 1950 | if(CANBUS_ENABLE){ 1951 | static bool canbus_reported_alive = false; 1952 | if(canbus_alive()){ 1953 | if(!canbus_reported_alive && 1954 | canbus_last_receive_timestamp != 0){ 1955 | canbus_reported_alive = true; 1956 | log_println_f("CANbus up"); 1957 | canbus_status = CanbusStatus(); // Reset status 1958 | } 1959 | } else { 1960 | if(canbus_reported_alive){ 1961 | canbus_reported_alive = false; 1962 | log_println_f("CANbus lost"); 1963 | canbus_status = CanbusStatus(); // Reset status 1964 | } 1965 | } 1966 | } 1967 | } 1968 | 1969 | static void read_canbus_frames() 1970 | { 1971 | if(CANBUS_ENABLE){ 1972 | for(uint8_t i=0; i<10 && !digitalRead(MCP2515_INT_PIN); i++){ 1973 | CAN_FRAME frame; 1974 | canc_read(system_can, frame); 1975 | 1976 | uint32_t &id = frame.id; 1977 | uint8_t &len = frame.length; 1978 | uint8_t *data = frame.data.bytes; 1979 | 1980 | handle_canbus_frame(frame); 1981 | } 1982 | } 1983 | } 1984 | 1985 | static bool canc_send(MCP_CAN &mcp_can, const CAN_FRAME &frame) 1986 | { 1987 | return (mcp_can.sendMsgBuf(frame.id, 0, frame.length, 1988 | frame.data.bytes) == CAN_OK); 1989 | } 1990 | 1991 | static bool canc_read(MCP_CAN &mcp_can, CAN_FRAME &frame) 1992 | { 1993 | memset(&frame, 0, sizeof frame); 1994 | uint8_t r = mcp_can.readMsgBuf(&frame.id, &frame.length, frame.data.bytes); 1995 | return (r == CAN_OK); 1996 | } 1997 | 1998 | static bool canbus_alive() 1999 | { 2000 | return timestamp_younger_than(canbus_last_receive_timestamp, CANBUS_TIMEOUT_MS); 2001 | } 2002 | --------------------------------------------------------------------------------