├── .gitignore ├── README.md ├── docs ├── 2D-ring-array-mounting-plate.md ├── about.md ├── acoustic-coating.md ├── backing-layer-casting.md ├── bill-of-materials.md ├── cable-installation.md ├── cable-preparation.md ├── contact.md ├── custom-tooling-manufacture-hidden.md ├── custom-tooling-manufacture.md ├── dimension-calibration-3D-printing.md ├── electromagnetic-shielding.md ├── finishing.md ├── front-electrode-connection.md ├── getting-started.md ├── hidden.md ├── img │ ├── 2D-ring-array-mounting-plate │ │ ├── array-mounting-plate.png │ │ └── mounting-plate-summary-image.png │ ├── 3D-print-plug-parts.png │ ├── acoustic-coating │ │ ├── casting-polyurethane-front.png │ │ ├── casting-polyurethane-sides.png │ │ └── polyurethane-preparation.png │ ├── backing-layer-casting │ │ ├── alignment-mould-removal.png │ │ ├── backing-layer-casting.png │ │ ├── masking-backing-cavity.JPG │ │ └── tungsten-epoxy-mixing.png │ ├── bill-of-materials │ │ └── pzt-element.svg │ ├── cable-installation │ │ ├── cable-cover-welding.png │ │ └── cable-installation.png │ ├── cable-preparation │ │ ├── IDC-testing-pinout-diagram.png │ │ ├── adjusting-sheath-length.png │ │ ├── braid-preparation.png │ │ ├── copper-foil-coating.png │ │ ├── cut-cable-to-length.png │ │ ├── install-idc-connector.png │ │ ├── sheath-surface-treatment.png │ │ └── test-continuity-isolation.png │ ├── cad-images.png │ ├── custom-tooling-summary.png │ ├── electromagnetic-shielding │ │ ├── bond-braid-to-shield.png │ │ └── copper-foil.png │ ├── finishing │ │ ├── dissolve-coating-moulds.png │ │ └── install-heatshrink.png │ ├── front-electrode-connection │ │ └── front-electrode-connection.png │ ├── home-image-nologo.png │ ├── home-image.png │ ├── image-gallery.png │ ├── install-mounting-nuts │ │ ├── mounting-nut-installation.png │ │ └── mounting-nut-preparation.png │ ├── matching-layer-deposition │ │ ├── blade-coat-composite.png │ │ ├── compress-composite.png │ │ ├── deposition-mould-removal.png │ │ ├── doctor-blade-coater │ │ │ ├── doctor-blade-coater-blade-height.svg │ │ │ ├── doctor-blade-coater.svg │ │ │ └── doctor-blade-print-orientation.png │ │ ├── expose-front-electrode.png │ │ ├── matching-layer-trimming.png │ │ ├── prepare-composite.png │ │ ├── prepare-deposition-mould.png │ │ ├── prepare-deposition-tooling.png │ │ └── prepare-load-pzt.png │ ├── open-UST-logo-white-bg.png │ ├── open-UST-qrcode.png │ ├── open-UST_logo.png │ ├── pcb-housing-assembly │ │ ├── base-plate-setup.png │ │ ├── housing-preparation.png │ │ ├── module-interconnect.png │ │ ├── pcb-housing-bonding.png │ │ └── solder-interconnect-pcb.png │ ├── plug-assembly │ │ ├── 3D-print-plug-parts.png │ │ ├── DL5260PW6Abreakout.png │ │ ├── assemble-plug-components.png │ │ ├── copper-coating-backshell.png │ │ ├── finishing-backshell-parts.png │ │ ├── module-matching.png │ │ ├── solder-breakout-pcb.png │ │ └── solder-cable-mount-pcb.png │ ├── pzt-element-alignment │ │ ├── alignment-mould-preparation.png │ │ ├── prepare-load-pzt-alignment-slots.png │ │ └── pva-blocking-layer.png │ ├── pzt-element-preparation │ │ ├── PZT-element-tray.jpg │ │ ├── dressing-electrodes.png │ │ ├── micrometer-measurement.jpg │ │ ├── pzt-element-dimensions.png │ │ └── pzt-thickness-measure.png │ ├── rear-electrode-connection │ │ ├── conductive-epoxy-preparation.png │ │ ├── pzt-housing-registration.png │ │ └── rear-electrode-connection.png │ ├── rigid-coating │ │ ├── assemble-coating-mould-strongplate.png │ │ ├── assemble-coating-moulds.png │ │ ├── cast-rigid-coating.png │ │ ├── prepare-coating-moulds.png │ │ └── seal-cable-entry-point.png │ └── strain-relief-clip │ │ ├── cut-blanks.png │ │ ├── drill-holes.png │ │ ├── form-indents.png │ │ ├── form-wings.png │ │ └── strain-relief-clip-template.png ├── impedance-matching-circuit.md ├── impedance-measurement.md ├── index.md ├── install-mounting-nuts.md ├── matching-layer-deposition.md ├── pcb-housing-assembly.md ├── plan.md ├── plug-assembly.md ├── pzt-element-alignment.md ├── pzt-element-preparation.md ├── rear-electrode-connection.md ├── rigid-coating.md ├── strain-relief-clip-manufacture.md └── transducer-array-description.md ├── hardware-distribution ├── README.md ├── UTA-260-D-plug │ ├── UTA-260-D-plug-backshell.f3d │ ├── UTA-260-D-plug-backshell.step │ ├── UTA-260-D-plug-breakout-pcb-retention-bar.stl │ ├── UTA-260-D-plug-breakout-pcb-spacer-block.stl │ ├── UTA-260-D-plug-clamp-bar.stl │ ├── UTA-260-D-plug-coupler.stl │ ├── UTA-260-D-plug-lever.stl │ ├── UTA-260-D-plug-lid.stl │ ├── UTA-260-D-plug-main-body.stl │ └── UTA-260-D-plug-matching-pcb-spacer-block.stl ├── array-mounting-plate │ ├── README.md │ ├── array-mounting-plate.dxf │ ├── array-mounting-plate.f3d │ ├── array-mounting-plate.pdf │ ├── array-mounting-plate.step │ ├── fixed-bracket.stl │ ├── sliding-bracket-left.stl │ └── sliding-bracket-right.stl ├── bill-of-materials.pdf ├── circuit-boards │ ├── DL5-260PW6A Breakout │ │ ├── UST DL5-260PW60 Breakout.pcb │ │ └── UST DL5-260PW6A Breakout - Gerber Files │ │ │ ├── UST DL5 Breakout PCB (Plot Report).txt │ │ │ ├── UST DL5 Breakout PCB - Bottom Copper (Paste).gbr │ │ │ ├── UST DL5 Breakout PCB - Bottom Copper.gbr │ │ │ ├── UST DL5 Breakout PCB - Bottom Silkscreen.gbr │ │ │ ├── UST DL5 Breakout PCB - Bottom Solder Mask.gbr │ │ │ ├── UST DL5 Breakout PCB - Drill Ident Drawing - [Through Hole].gbr │ │ │ ├── UST DL5 Breakout PCB - Gerber Drill Data - [Through Hole].gbr │ │ │ ├── UST DL5 Breakout PCB - Outline.gbr │ │ │ ├── UST DL5 Breakout PCB - Top Copper (Paste).gbr │ │ │ ├── UST DL5 Breakout PCB - Top Copper.gbr │ │ │ ├── UST DL5 Breakout PCB - Top Silkscreen.gbr │ │ │ ├── UST DL5 Breakout PCB - Top Solder Mask.gbr │ │ │ └── UST DL5 Breakout PCB.mop │ ├── Module Interconnect │ │ ├── UST Module Interconnect - Gerber Files │ │ │ ├── Standard Interconect PCB (Plot Report).txt │ │ │ ├── Standard Interconect PCB - Bottom Copper (Paste).gbr │ │ │ ├── Standard Interconect PCB - Bottom Copper.gbr │ │ │ ├── Standard Interconect PCB - Bottom Solder Mask.gbr │ │ │ ├── Standard Interconect PCB - Drill Ident Drawing - [Through Hole].gbr │ │ │ ├── Standard Interconect PCB - Gerber Drill Data - [Through Hole].gbr │ │ │ ├── Standard Interconect PCB - NC Drill Data - [Through Hole].drl │ │ │ ├── Standard Interconect PCB - Outline.gbr │ │ │ ├── Standard Interconect PCB - Top Copper (Paste).gbr │ │ │ ├── Standard Interconect PCB - Top Copper.gbr │ │ │ ├── Standard Interconect PCB - Top Documentation.gbr │ │ │ ├── Standard Interconect PCB - Top Silkscreen.gbr │ │ │ ├── Standard Interconect PCB - Top Solder Mask.gbr │ │ │ └── Standard Interconect PCB.mop │ │ └── UST Module Interconnect.pcb │ ├── Module Matching │ │ ├── UST Module Matching - Gerber Files │ │ │ ├── UST Cable Mount Matching PCB (Plot Report).txt │ │ │ ├── UST Cable Mount Matching PCB - Bottom Copper (Paste).gbr │ │ │ ├── UST Cable Mount Matching PCB - Bottom Copper.gbr │ │ │ ├── UST Cable Mount Matching PCB - Bottom Solder Mask.gbr │ │ │ ├── UST Cable Mount Matching PCB - Documentation.gbr │ │ │ ├── UST Cable Mount Matching PCB - Drill Ident Drawing - [Through Hole].gbr │ │ │ ├── UST Cable Mount Matching PCB - Gerber Drill Data - [Through Hole].gbr │ │ │ ├── UST Cable Mount Matching PCB - NC Drill Data - [Through Hole].drl │ │ │ ├── UST Cable Mount Matching PCB - Outline.gbr │ │ │ ├── UST Cable Mount Matching PCB - Top Copper (Paste).gbr │ │ │ ├── UST Cable Mount Matching PCB - Top Copper.gbr │ │ │ ├── UST Cable Mount Matching PCB - Top Silkscreen.gbr │ │ │ ├── UST Cable Mount Matching PCB - Top Solder Mask.gbr │ │ │ └── UST Cable Mount Matching PCB.mop │ │ └── UST Module Matching.pcb │ └── README.md ├── custom-tooling │ ├── breakout-pcb-soldering-jig.stl │ ├── clamp.stl │ ├── doctor-blade-coater │ │ ├── doctor-blade-coater.f3d │ │ └── doctor-blade-coater.step │ ├── inclined-jig.stl │ ├── matching-pcb-soldering-jig.stl │ ├── pzt-element-tray │ │ ├── PZT Element Tray 16x17 10 mm length.stl │ │ ├── PZT Element Tray Drawing.pdf │ │ ├── pzt-element-tray.f3d │ │ └── pzt-element-tray.step │ ├── shielding-template-1.stl │ └── shielding-template-2.stl ├── pzt-element-dimensions-defects.xlsx ├── technical-datasheets │ ├── 3M-3659-3_34-way-screened-round-ribbon-cable_datasheet.pdf │ └── Piezoelectric Element Tolerances - APC International.pdf └── transducer-module │ ├── PZT-alignment-moulds │ ├── PZT Alignment Mould +0.106_sswo_0.55mm_corner_0.075mm_gap.stl │ ├── PZT Alignment Mould +0.112_sswo_0.55mm_corner_0.075mm_gap.stl │ ├── PZT Alignment Mould +0.118_sswo_0.55mm_corner_0.075mm_gap.stl │ ├── PZT Alignment Mould +0.1_sswo_0.55mm_corner_0.075mm_gap.stl │ └── README.md │ ├── README.md │ ├── acoustic-coating-mould.stl │ ├── cover.stl │ ├── housing.stl │ ├── rigid-coating-mould-A.stl │ ├── rigid-coating-mould-B.stl │ ├── storage-box-base.stl │ ├── storage-box-lid.stl │ ├── transducer-module.f3d │ └── transducer-module.step └── mkdocs.yml /.gitignore: -------------------------------------------------------------------------------- 1 | # MkDocs 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